Material Handling Experts

888-877-3861

Information on the products and techniques to better store, handle, and move products in your facility.

Getting lean (but not mean) in your warehouse operation

December 30, 2007

cover for lean warehousing book

Sure, we’ve heard all the talk of lean manufacturing, but what about lean warehousing? I’ve been in facilities that have straightened production lines in pursuit of lean principles, and those lines included storage factors and materials handling, but I’ve never seen it specifically done in a distribution operation. Many warehousing operations have probably applied aspects of lean in the warehousing process, but how many have, from top to bottom, implemented a lean warehousing program?

The original concept of lean was designed for mass production of identical or similar items, so a straight conversion to warehousing, where volumes aren’t massive or standardized, isn’t a given. You can’t apply the science of lean exactly the same way, but you can definitely apply it.

Read the rest of this entry »

Tags: , , , ,
Posted in Automation, Manufacturing, Material Handling, Supply Chain, Warehousing| No Comments »

Am I Wasting Time: is Cross-Docking a Viable Consideration for my Company?

December 19, 2007

cross docking conveyor system

This article is the second in a series of articles on cross docking

In concept and on paper cross docking looks great, but, what about actual implementation? What kind of return do we get on this investment? The short answer is the implementation can be challenging. However, with planning, a committed team of upstream and downstream participants, and possibly even a pilot program, it can pay significant benefits.

Cross docking does not have to be complicated. Some, even today, execute cross-docking using human-readable paper documentation as the driver. As mentioned in the original brief, cross docking can cover a wide range of distribution activities. In one door and directly out the other is one approach. Many cross dockers also add value in the brief (hopefully) interval between receiving and shipping. Others send product to a temporary buffer in the interval, in many of these cases an automated system (mini-load, AS/RS, etc.) serves as the buffer.

Read the rest of this entry »


This article is part of a series of articles on Cross Docking. Click on a link below to view one of the other articles.
  1. Cross Docking: Is it Right For Me?
  2. Am I Wasting Time: is Cross-Docking a Viable Consideration for my Company?
  3. Cross Docking: What are the facility layout considerations?
  4. Cross Docking: A retailer improves supply chain

Tags: , , , ,
Posted in Cross Docking, Material Handling, Supply Chain| No Comments »

What OSHA has to Say About Guard Rails on Mezzanines and Platforms

December 11, 2007

We see a lot of structural mezzanines in our business in a range of facilities. They range from professionally manufactured to home-made, with quite a few fabricated by a local shop. It’s a good business for the fabrication shops (although maybe not so much for end-users, given the potential pitfalls), and if you go that route, you need to be sure your mezzanine fabricator is complying with OSHA & local safety regulations, particularly on guard railing, stairs and gates. You also have to look at local building codes. If your fabricator doesn’t routinely work with mezzanines, this is something you’ll have to do on your own. It’s not something to dismiss lightly.

The best policy is to look at established vendors if you don’t want to micro-manage the details of building permits, code compliance, and OSHA’s blessings.

Read the rest of this entry »

Tags: , , , , , ,
Posted in Manufacturing, Material Handling, Safety & Ergonomics, Warehousing| 1 Comment »

Cross Docking: Is it Right For Me?

December 5, 2007

This article is the first in a series of articles on the subject of cross docking.

Basic cross docking illustrationJudging by the number of inquiries we receive relative to inventory management in distribution, a look at cross docking practices seems to make sense. This will be the first of a series of briefs on cross docking, how and where it works, and a look at some best practice ideas that might be useful to those of you in the distribution business (of all sizes). I’ll also be providing you links to some excellent online references for more information.

Most everyone is familiar with how those like Wal-Mart took the cross docking model, and essentially redefined supply chain efficiency. The results achieved are well-documented. For those of us involved with mid-size organizations, a compelling case can be made for considering cross dock principles in our distribution centers. If you are able to move material from receiving dock to shipping dock, and bypass storage, consider what you gain. Costs associated with holding inventory, protecting it, insuring it, picking it, counting it, and so forth.

Although the “cross docking” term is well ingrained in our supply chain lingo, it is important to understand the concept also applies elsewhere in our distribution centers (more on that later), notwithstanding what you call it. Let’s begin.

Read the rest of this entry »


This article is part of a series of articles on Cross Docking. Click on a link below to view one of the other articles.
  1. Cross Docking: Is it Right For Me?
  2. Am I Wasting Time: is Cross-Docking a Viable Consideration for my Company?
  3. Cross Docking: What are the facility layout considerations?
  4. Cross Docking: A retailer improves supply chain

Tags: , , ,
Posted in Automation, Cross Docking, Supply Chain, Warehousing| No Comments »

Recently uploaded conveyor videos for your viewing pleasure

December 3, 2007

We’ve been busy adding video in various areas of the website, focusing first on conveyors.

There have been quite a few added in recent days. It’s all embedded in web pages (no media player needed!) so it’s easy to view and not worry about having the right player. The videos tend to be the first thing you’ll see when the page loads. Just click ’em and they play at your convenience.

In no particular order, here they are:

There will be lots more added in the next few weeks. Also, we have added case study videos heavy on conveyor. That includes Excel Beef and ATC Logistics at the moment. More of these coming as available.

To watch, just click the video screen that loads on each page. You can pause by clicking again.

Tags: , , , ,
Posted in Automation, Conveyor, Material Handling, News, Warehousing| No Comments »