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Information on the products and techniques to better store, handle, and move products in your facility.

How to quadruple the number of cases presented to pickers in your flow rack system

December 26, 2008

case flow racking in a distribution centerColumn flow racking is an innovation designed to present vertical columns of cartons to pickers. It works well for light cartons where flow storage and order picking are desired. You can stack cartons in each lane, allowing for more pick faces in the same space.

Although this system isn’t right for every application, it can provide a large number of pick faces for many types of case-picked product in the same space as regular flow racking.

See Column Flow Racking for more details and photos.

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Posted in Manufacturing, Material Handling, Space Saving, Warehousing| No Comments »

Can Your Floor Bear the Weight of a New Mezzanine?

December 13, 2008

Structural mezzanineCisco-Eagle has created an informative article you should check out if you are thinking of installing a mezzanine in your facility. When implementing an Industrial Equipment Platform (mezzanine) be sure that you are not putting too much stress or weight on the floor of the building. Too much weight will cause the floor to crack – or worse. This article tells you how to calculate the correct load capacity and column spacing for any new structural mezzanine project. Floor capacity depends on the thickness of the concrete, but that’s not the end of the story. It also matters how much the soil underneath the slab will compress.

Click “Calculating Mezzanine Floor Capacities” to get the whole story…

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Posted in Manufacturing, Material Handling, Mezzanines, Safety & Ergonomics, Space Saving, Supply Chain, Warehousing| No Comments »

A Vinyl Strip Door Configuration Guide

December 3, 2008

Warehouse door  with vinyl strip door accessAt this time of the year, many companies find the need to maintain open access to dock doors and warehouses without letting heat and other environmental controls escape into the cold. The obvious solution has been to install vinyl strip doors, which allow easy access to foot and lift truck traffic while they also keep climate-controlled air in – and cold air out.

We’ve created a guide to specifying vinyl strip doors to help you understand what types of strip materials to use, how much is needed to cover a particular opening, and which mounting system might work best for you.

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Posted in Docks & Shipping, Material Handling, Safety & Ergonomics, Warehousing| No Comments »

Pallet rack frame and overall rack capacities – how to deal with larger, bulky items in rack storage

November 20, 2008

pallet rack overall capacitySince overloading is a common source of pallet rack collapses, (in fact misapplication, including capacity issues, is the top cause) it’s important to understand how much weight your rack – not just your beams – can bear.

For a piece of storage equipment that is relatively simple, ensuring that the rack can hold what you want it to hold is sometimes complex – particularly on very heavy loads, or large but not so heavy loads. This article focuses on upright frame capacities. Beam capacities are pretty simple – they’re listed per pair of beams by most rack sellers, and you just adhere to them with your pallet loads. But frame capacity is not as straightforward as a beam capacity…

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Posted in Industrial Shelving, Material Handling, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Cisco-Eagle to present at North Texas WERCouncil End of Year “Celebration and Education”

November 12, 2008

Cargill Distribution in Friona, TexasIf you’re in the North Texas area or can easily make the trip, I highly recommend that you attend the North Texas Warehousing Education and Resource Council  “Celebration and Education” seminar on December 10, 2008 in Dallas at the Marriott DFW Airport North.  It’s an excellent day of networking, education and fun. Cisco-Eagle’s Donald Prater is presenting at this session, on the topic “Cargill Excel Beef Case Study – Taking Order Fulfillment to the Next Level.” Donald has implemented multiple facilities for Excel over the years and has keen insights on how to best improve the operations at these kinds of fast-paced, complex operations that you can apply to an operation of almost any kind.

The conference costs $30.

See  our case study on Excel’s innovative order fulfillment project.

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Posted in Automation, Manufacturing, Material Handling, News, Supply Chain, Warehousing| No Comments »

When it Comes to Order Picking, Don’t Walk the Walk

November 3, 2008

picking & restocking from shelvesIn a recent Catalog Success magazine, the following facts were reaffirmed: Three areas – picking, packing and returns – take anywhere from 60% to 80% of labor costs in your typical distribution operation. 60% of the average pickers’ time is spent walking. Not picking, not packing, not checking for quality and accuracy – walking. This is an activity that cannot add value to your operation or to your customers, so you should strive to eliminate it whenever possible.

Not only does it waste time, it makes people tired, and tends to cause a loss in focus and can increase error rates.

Here are some ways to go about removing “walk time” from your operation…

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Posted in Automation, Conveyor, Industrial Shelving, Space Saving, Warehousing, Workbenches & Stations| No Comments »

New testing methods deployed at University of Arkansas RFID research center

October 30, 2008

rfid-conveyor.jpgDmitriy Nesterkin, a graduate student employee of the University of Arkanas RFID Research Center, has recently developed a new test data management system for use in the Lab. His software application will allow test data to be stored and analyzed from within one system. In recent weeks, the RFID Research Center has also added two Masters of Information Systems (MIS) students to their staff. These two students have successfully extended a software application that was written by former student employee, Jarrod Bourlon. This application will now be able to handle new inputs and outputs. (Note: Cisco-Eagle is a strategic sponsor of the RFID center)

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Posted in Automation, Conveyor, Material Handling, News, RFID, Supply Chain, Warehousing| No Comments »

OSHA releases Forklift eTool

October 27, 2008

forklift-operation.jpgOSHA has released an eTool (which is basically just an informational web page) for powered lift trucks that you might find useful. It has drill-down information on the following categories:

  • Basic  Types and Fundamentals – The differing types and fundamentals of powered trucks
  • Operating the Forklift – the basic operating rules and safe work practices
  • Understanding the Workplace – how workplace conditions can affect safe operation
  • Training Assistance – operator training required by OSHA

This information specifically addresses OSHA’s Powered Industrial Truck requirements [29 CFR 1910.178]

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Posted in Lifts, Material Handling, News, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Hytrol Conveyor now ships with Higher-Efficiency, EPAct-compliant Motors

October 13, 2008

190nsp_small2.jpgIn July, Hytrol Conveyor Company started shipping conveyors with EPAct efficiency motors. The company ships conveyors standard with the motors, at no extra charge. This is a significant upgrade. Besides the savings from EPAct compliance, these motors are invertor-duty from 15hz to 6hz. It also carries a two-year warranty, an extra year compared to the previous, standard duty motors. Generally, the mandated efficiency levels of EPAct motors fall somewhere between the present efficiencies of Baldor’s standard motors and Baldor’s Super-E®premium efficient motors.

The energy savings component varies by motor, hours in usage, loads, and other factors. If you are interested in details, contact us for assistance.

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WERC Houston Warehousing Seminar Rescheduled

October 8, 2008

Due to Hurricane Ike, the previous dates for the WERC (Warehouse Education Resource Council) were cancelled. The Council has rescheduled.  The new dates for this intensive 3-day seminar are November 10-12, 2008. WERC typically packs useful, solid information into their seminars, so if you’re in South Texas or feel like traveling there, this one may be worth your time. According to WERC, attendees will learn:

  • How to identify the precise problems that are the most troublesome in your warehouse
  • Which operations require your attention and how to prioritize work demands
  • Why leadership and communication skills are important to managing people, boosting morale, and solving labor/management conflicts
  • How to lay out your warehouse for good space utilization, material handling compatibility, and optimum flow efficiency
  • Which equipment and technology enablers best suit your operations for storage and handling as well as order picking and order selection.

See WERC.org for complete information. Those who registered previously do not need to re-register.

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