Tonight’s Undercover Boss on CBS features GSI Commerce CEO Michael G. Rubin, and as my wife and I were watching it, the loading, order picking and packing segment brought home the difficulties of these operations. It’s a somewhat rare mainstream glimpse into large scale distribution operations.

The order picking segment from GSI’s Lexington, Kentucky distribution center in particular stressed the disadvantages associated with walking in order picking operations. Armed with RF guns, the pickers tow order picking shelf carts between picking aisles. They leave the carts in a center aisle and move down rack aisles where inventory is stored in bins.

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Conveyors are exceptional in their productivity enhancement for manufacturing and distribution operations, but they need attention – and not just from your maintenance group. Everyone involved with them should be aware of the safety and performance issues involved. Here are five practices for happy conveying…

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ProMat, the Material Handling Industry’s bi-annual trade show, is coming in March 2011.

The show will feature over 700 exhibiting companies featuring cutting-edge equipment and systems solutions. Choose from 2 keynote addresses, 2 educational tracks and 80 educational sessions that deliver valuable insights into the latest trends, technologies and innovations. The show is March 21-24, 2011 and as usual, is located in Chicago at McCormick Place South.

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Wire gauge is a crucial element in wire pallet rack deck design and is also one of the first places manufacturers look to when needing to cut costs, meaning it’s one of the first places you should look when comparing decking for your pallet rack project. Lower cost is great, but only if you’re getting the capacity and durability you need.

Just because two decks are the same size in no way makes them the same deck. That can be all right, so long as both can hold your load and last for the long term.

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The most common advice that ergonomics experts, OSHA, and other researchers could provide to people in warehousing or other jobs that require manual lifting is that you should always bend your knees and lift that way, rather than bend at the waist to pick something up. The strain that repetitive stress on the lower back can inflict is staggering – 20% of workplace injuries are related to lower back injuries. Lifting right is essential to employee safety, and also to preventing Worker Compensation claims.

Even when you train employees to lift right – and we know that not everyone does – they frequently ignore the advice. Why?

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Pallet rack storage is relatively inexpensive and extremely common. In many facilities, it also consumes the majority of square footage. When you can cut down on this space, significant gains can be made that allow you to use the square footage for other purposes. Here are some ideas for reducing your rack storage footprint while maintaining storage capacity.
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On Sept. 27, 2010, President Obama signed into law the Small Business Jobs Act, the most significant piece of small business legislation in over a decade. The new law will provide critical resources to help small businesses continue to drive economic recovery and create jobs. The new law extends the successful SBA enhanced loan provisions while offering billions more in lending support, tax cuts, and other opportunities for entrepreneurs and small business owners. Among the most pertinent items for capital goods purchasers:

• The law expanded the number of small businesses eligible for SBA loans by increasing the alternate size standard to those with less than $15 million in net worth and $5 million in average net income.
• The New Law Provides $12 Billion in Tax Relief, including 8 tax cuts, including:

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Cisco-Eagle was founded 40 years ago in November 1970 by our Chairman, Mr. Warren Gandall in Tulsa, Oklahoma.

Warren worked for an industrial supply company that specialized in material handling at the time, and realized that he wanted his own company, one where he could innovate and change the way things were done. He had a vision for multiple distribution centers and sales offices across the southwest. This during the heyday of Tulsa’s energy economy. Richard Nixon was the President. A year earlier, a quarter of a million protesters staged an anti-war demonstration in Washington, D.C. But companies still needed efficient, organized, productive warehouses and manufacturing facilities just like they do today.

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The Integrated Systems and Controls (ISC) Council of Material Handling Industry of America has released a new report titled An Evaluation of Operational Performance in Warehousing, Distribution and Manufacturing., and it has some interesting information for those who operate warehouses, distribution centers, manufacturing, and commercial operations.

The key thing? You’re still being asked to squeeze more value from your operation – and you need to be able to do it with fewer resources.

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We’ve explained the advantages of 24-volt roller conveyor systems in the past, and wanted to get to you with this new product announcement from Hytrol: the Timing Belt Transfer. The E24™ powered timing belt strands and a pneumatic lift make this conveyor accessory powerful enough to sort up to 40 cartons per minute. The neoprene timing belts are coated with urethane to ensure positive grip when transferring the product. The drive sheaves come standard with ABEC-1 bearings, contributing to longer transfer life. The modular design of the transfer allows for simple system configurations.

Integrating an E24™ Transfer into your system is easy, as the standard configuration bolts into 3-inch roller centers in just minutes. For full bed width and extended configurations, an optional E24™ lineshaft kit is available so roll-to-roll o-rings are out of the way.