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Top 12 Distribution Center Metrics

June 29, 2013

Busy distribution operationAs it has every year for the last decade, DCVelocity Magazine has surveyed its readers and members of WERC to  find what industry professionals believe are the top metrics for a successful operation. This is instructive for most operations, and worth taking a look.  The full survey can be found here.

The top 12 metrics, and (category)

  1. On time shipments (to customers)
  2. Internal order cycle time (customer)
  3. Dock-to-stock cycle time, in hours (inbound operation)
  4. Total cycle time (customer)
  5. Order picking accuracy (quality)
  6. Lines picked and shipped per hour (outbound operations)
  7. Lines received and put away per hour (inbound operations)
  8. Percentage of supplier orders received damage free (inbound operations)
  9. Average warehouse capacity used (capacity)
  10. Order fill rate (outbound operations)
  11. Percentage of supplier orders received with correct documentation (inbound operations)
  12. Peak warehouse capacity used (Capacity)

Not everything on this list necessarily applies to every operation, but they are all worth some reflection. It’s worthwhile to have the questions posed, as we all fall victim to the “forest and trees” syndrome. 

Related: How to benchmark your warehouse operation

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Posted in Docks & Shipping, Inventory Management, Material Handling, ROI, Supply Chain, Warehousing| No Comments »

Can Warehouse Safety be Automated?

June 28, 2013

warehouse corner

OSHA estimates 85 deaths, 35,000 serious injuries, and another 62,000 non-serious injuries. More than 11% of forklifts are involved in these accidents every year, meaning that the forklift in your warehouse is statistically destined to have an accident before it goes out of service.

The cherry on top of this awful pie? Almost 40% of those accidents, depending on whose numbers you follow, involve a pedestrian. And this doesn’t  take into account the accidents that damage property, but don’t hurt people. Forklift-to-forklift collisions, or forklift colliding with warehouse racks aren’t included in these numbers if people aren’t injured.

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Posted in AisleCop, Docks & Shipping, Material Handling, Safety & Ergonomics, Warehousing| No Comments »

Rule of Thumb for Pallet Rack Height-to-Depth Ratio

June 21, 2013

pallet rack system

When designing pallet racks, people tend to pay attention to the easy parts. Beam capacity is straight math; the capacity of a pair of beams, so long as the load is evenly distributed, the load properly positioned, and the safety clips are installed, is a reliable number. Frame capacities are a more complex, as they rely on vertical spacing between levels. Get these factors right, and typically it doesn’t take an engineer to design a safe and reliable rack system.

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Posted in Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Cisco-Eagle Publishes Steel Guard Rail Configurator

June 7, 2013

steel guard rail in a distribution center

We have published another exclusive Cisco-Eagle WebTool, a configuration tool that lets you create steel guard rail layouts, basic drawings, prices, and component lists. The Steel Guard Rail Configurator works instantly right in your browser. Like all of our other webtools, it doesn’t require registration. You can elect to send your results to Cisco-Eagle for assistance with your project. 

The configurator allows single sided, two, three, and four sided layouts. 

Steel King’s Steel Guard Heavy-duty guardrail creates a highly visible wall of steel that is perfect for surrounding machinery, protecting conveyor lines, modular buildings, or lining a pedestrian walkway. Specially designed ribs in the guardrail give the walls extra durability. 

Posted in News, Safety & Ergonomics, Warehousing| No Comments »