Scott Stone | Warehousing Insights | Material Handling Systems - Part 14
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Pallet Rack Design in Food & Beverage Warehousing

February 4, 2020

Frozen chicken storage in a food grade warehouse facility

Food distribution warehouses face unique material handling challenges, due to both their function and regulatory compliance. Whether you’re operating a dry goods, chilled, refrigerated or frozen operation, the standards of sanitation, health compliance and storage efficiency are similar. What can you do to ensure optimized storage and material flow?

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Posted in Pallet & Warehouse Racks|

How to Specify Your Mezzanine Project

January 7, 2020

mezzanine

Increasing space in your current facility is a big decision that requires an evaluation from a number of perspectives for the best outcome. Mezzanines are a common, relatively fast and economical way to add space to warehouses, factories, hangars and other commercial facilities. You should work through the following considerations for mezzanine design and specification.

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Posted in Mezzanines & Industrial Platforms|

Laying Out Your Pallet Rack System for Maximum Efficiency

December 17, 2019

pallet rack system in a warehouse

When you want to organize and optimize warehouse space, pallet racks are one of the best places to start, since racks occupy a large percentage of space in most warehouses. Good layouts let you optimize your facility, pick faster and store more. You can produce more, faster and safer.

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Posted in Pallet & Warehouse Racks|

How We Handle Project Management

November 19, 2019

installation for pallet rack with fall safety prevention

Material handling installations can be complicated by nature.

Shipments are coming from multiple sources, arriving at different times. Subcontractors from electrical installers to controls to cleaning crews must be coordinated. Layouts and concepts must be implemented on time, even as deadlines change while issues are being resolved. At the end of the process, the system must be commissioned and the people who will work in it trained. Maintenance and spare parts will be dealt with.

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Posted in Automation, Labor & Efficiency|

When Pallet Rack Expertise is Critical

November 7, 2019

Warehouse racks in a layout, with consultants walking through
Pallet rack is the most common storage equipment you will find in most warehouses and industrial storage applications. On its face, rack is simple to specify, purchase and install, but there are situations where you should consult an expert involving space efficiency, seismic zones, safety, difficult loads and other situations. Let’s look into some situations where professional help is necessary.

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Posted in Pallet & Warehouse Racks|

Conveyors: Belt or Roller?

October 22, 2019

roller curve in a distribution center application

Belt and roller-powered conveyors are specified for a variety of reasons within a given conveyor system. The reasons almost always come down to load characteristics and functionality. Both can be used in transportation, sortation, and accumulation applications. This article delves into the differences and the specific advantages each conveyor type offers.

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Posted in Conveyor Optimization|

How to Calculate Automation ROI

October 10, 2019

robotic palletizer system in action
Return-on-investment is critical to automation projects, but justification isn’t straightforward. If you’re trying to convince management to make capital improvements to your operation, a smart, accurate and succinct ROI summary can work wonders. Let’s dive into some methods you can use to understand what to do — and what you can’t quantify.
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Posted in Automation, Labor & Efficiency|

HVLS Fans, Air Flow and High-Bay Warehouse Racks

September 17, 2019

direct drive fans mounted in a pallet rack aisle

HVLS fans are an ideal way to make warehouses and other industrial facilities more comfortable and reduce the cost of air conditioning, but they usually can’t be installed above pallet racks, which dominate the floor spaces of most warehouses.

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Posted in Safety & Ergonomics|

How to Increase Conveyor Longevity

September 3, 2019

Conveyor system in an assembly application
Conveyors–as we’ve discussed–have two major costs:

  1. The cost of conveyor hardware, which should include installation.
  2. The cost of operations, which should include maintenance, repair and energy consumption.

When you invest in capital equipment, you should be as focused on operational costs as purchase price. Part of that is extending the life of your conveyor system. How can you make sure you get the most out of your conveyors?

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Posted in Conveyor Optimization|

How Well do Your Forklift Drivers See?

August 13, 2019

Forklift driver with obstructed view
When forklifts transport large loads across a busy warehouse full of people, visibility is perhaps the most critical safety concern.

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Posted in Forklift - Pedestrian Safety|

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