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Staged Shipments at Risk for Pilferage

May 25, 2009

Warehouse dock theft

The everyday stuff that hits many shipping docks may not be as organized, or to such a scale, but any operation that stores, ships or receives valuable items is at risk of being hit – or is already being hit to some degree.  In the above case, an organized group of thieves working at a shipping dock would simply wait until after a supervisor finished checking outbound shipments and add more to them. Since the shipments sat on the docks for 90 minutes, it gave the pilferers plenty of time to work on this. They would place extra cases onto staged pallets and those would ship out on trucks driven by colluding drivers. The next day, the drivers would sell the extra product for cash and split the proceeds with their warehouse accomplices.

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What’s the Most Useless Space in your Warehouse?

May 20, 2009

space wasted above dock doorsNext time you’re standing there wondering where you’re going to put an inbound shipment while your dock is stacked with empty pallets, look at those doors (or at the void above them)  —  the copious space between the top of the doors and the ceiling is unused. Multiply each door by that amount of space, and in many operations, we’re talking serious amounts of unused square footage.

The easy solution: find a use for it with over-dock-door storage. You can’t really rack heavy stuff up there without some significant structure. The best thing to consider is empty pallets, which take up a ton of room and are relatively lightweight. And usually, they’re all over the floor and always in your way. Empty pallets clutter up the shipping & receiving docks or can take up positions in your racks that would be better suited to full pallets of finished goods or incoming shipments.

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1,149,120 Hytrol Model TA Belt Conveyor Combinations

May 13, 2009

Model TA belt conveyor

Over the last few months, we have been tweaking the conveyors offered on our website to offer a variety of options in a usable, easy-to-understand format. What we came up with is an online configuration system that allows great flexibility in changing the conveyor the way you want to change it.

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Limiting Access to your Dock & Warehouse Areas

May 12, 2009

man trap driver security cage

Leaving a dock door open all day is an invitation to have someone stroll your aisles, check out your inventory, and perhaps take something. Most busy operations, particularly in good weather situations, leave those doors open. Often, the crew is busy with actual work; they don’t have the time to monitor visitors, delivery drivers, service providers, and every other person who strolls in.

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Steel (and Material Handling) Prices might be on the Move

May 12, 2009

Steel millAlthough most metal markets are still depressed from their all time highs of the last few years, it’s quite likely that steel pricing is going to increase in the near term. What’s that mean? It means that pricing for steel goods like warehouse racks, conveyors, shelving, mezzanines, and other material handling equipment will be on the rise.

“We are clearly going to see higher prices for May,” said Marty Forman, president of Forman Metal Co.  in the Milwaukee Journal Sentinel. “Things aren’t going to explode, by any means, but the scuttlebutt is that steel prices are going up $15 to $20 a ton.”

The takeaway? Prices are as low as they will be for the near future right now.

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The Plight of the Warehouse Manager

May 6, 2009

warehouse manager - distribution center management

With the advent of widespread e-commerce fulfillment, just-in-time principles, lean management, supply chain collaboration, globalization, the need for ever-faster response, and constant pressure to reduce expenses through headcount and shift reductions, today’s warehouse manager is being asked to do more than ever before.

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Workbench supply placement should be constantly evaluated

May 4, 2009

Packing operation with conveyor lines

There isn’t enough room at your average industrial workstation. In fact, many order pickers, packers, shippers, and other professionals might tell you that you could have a 10′ long workbench, and they’d still be squeezed for space. In a busy operation, it’s a constant battle between availability of materials and space for doing the actual work. So what’s the solution? A larger workbench top? According to Packmaterials.com (registration required, but a pretty useful resource from Dehnco – we have reprinted the entire piece here, with permission), if there is not enough workstation storage area a bigger table won’t help – and may hurt.

The tabletop surface should not be considered storage space in the first place. So that leaves the unanswered question: how do you get more storage space for needed materials?

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Doing more with less: the core mission of material handling

April 27, 2009

Cisco-Eagle CEO Warren Gandall discusses ways to do more with less in a struggling economy

order picking at a warehouseAchieving more with less is a core goal of most businesses. In the warehousing and industrial world, that means building more, shipping more, doing more – controlling more – with fewer resources. The typical issue is labor in many of these operations. It takes people to run a shipping operation, and plenty of them.

“In economically challenging times like now, you’re being asked to produce more per person than ever,” said Cisco-Eagle’s CEO, Warren Gandall. “You’ve probably had to let people go. You may have shut down some areas, cancel contracts, cut a shift, and take the steps necessary to emerge from this downturn. But the big question is, how do you emerge stronger?”

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Wire Security Cages: Welded vs. Woven

April 22, 2009

Woven wire security cageWith the focus on plant security the last few years, it’s little wonder that companies are outfitting their warehouses with security partitions and cages for high-value inventory, restricted access areas, tool cribs, and other places where more physical control of the property is needed. They are superb in these functions, keeping tools, components and inventories safe for a relatively low cost vs. other kinds of security measures.

Recently we started to offer welded wire partitions alongside the traditional woven cages that have been standard in the industry for years. Both are good equipment. Both will secure an area. Both will keep unauthorized people out of places they aren’t supposed to be. But they are different products, with different applications.

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Metal Lockers: Quick Ship vs. Production

April 12, 2009

Penco Vanguard LockersWe’ve offered quick ship metal lockers from Penco for years. They ship fast, they’re easy to order, but sizes, color, and other options are limited. You can order them today and you’ll get them fast. They’re used all over the place – schools, warehouse locker rooms, industrial and commercial facilities. People like them for easy, inexpensive secure personal storage. But now, we’re offering Built to Order Vanguard Lockers priced by the frame on our site. This gives you a ton of options and flexibility.

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