In October 2019, I wrote this article on ROI factors for automation projects. That was just over two years ago, but the world is–to understate the case–a different place now. We endured a relentless Covid-19 pandemic that still persists. The “great resignation” has accelerated. Ecommerce demand was already ascendant, but is on an even faster track. The labor pool got shallower and continues to contract. What should we consider when we look at these projects in 2022 and beyond?

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Automated storage and retrieval systems are becoming more commonly deployed in today’s modern distribution, manufacturing and warehousing facilities because they make more sense than ever in an age of escalating demand and declining labor availability. Is space tight? What are the error rates throughout fulfillment? What kind of space issues do you see moving forward? What are the safety and ergonomic concerns?

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Automated equipment was a fast-growing sector before the pandemic, but is gathering more momentum and acceptance as companies face labor shortages and increased demand. Forging a more efficient environment means embracing automation–it’s inevitable.

With more instances of machine and man working together happening every day in a warehouse, one factor any facility wants to target is keeping your workers safe around this new automation. While education and training are important routes for this, implementing safety systems also adds protection. One way to not only protect your workers but also your investment is by using machine guarding systems.

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Maybe you’ve reached a point in your business where automation seems inevitable. You have to scale up to keep up, and you need new technology. We advise companies on this transition, and it can start with smaller changes than you might think. But if you haven’t broken the seal yet, you might be wondering: how do I discuss this with my employees?

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In this new age of Covid-19, facilities all across the globe are working within ever-changing restrictions and prioritizing employee protection while keeping operations moving forward. Social distancing is a key component of this within any building, and those tasked with monitoring and implementing distancing within a workforce must create new ways to combat the spread. This challenge is tough to work within even the smallest of offices, let alone a large warehouse or distribution center. Reducing employee contact while maintaining thriving production is not easy, and requires continued vigilance and creativity.

When considering options for increased or maintained social distancing, utilizing an automated storage and retrieval system (ASRS) is a great option to help prepare your facility for the coming waves and for the automated future that lies on the horizon.

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As we’ve discussed automating anything as complex as a large scale material handling process has risks, but there are ways understand the outcome better in advance and reduce any risks. It’s always good to have more data, and simulation plays into that scenario by giving you a view of what key systems, technology and process will interact in your system, with your loads.

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Automation can work wonders. It reduces costs, increases throughput, curbs errors and increases safety. The costs of automation are declining while the effectiveness of computer, vision and scanning systems are improving. Automation helps you reduce repetitive actions — the kind that adds no value. The common perception is that automated facilities are dark, free of people and full of robots, but the reality is that automation comes in many forms, ranging from picking systems like pick-to-light to automated conveyors to goods-to-person systems and much more.

For all these benefits, you want to understand the potential problems with any automation project in advance so you can avoid them as you move forward.

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You have plenty of options when searching for an organization to help you build, expand or enhance your facility. These options all have roughly the same products and services. Often, you can buy the same exact equipment and brands from a number of sources. When that’s the case, why would you choose Cisco-Eagle over the alternatives?

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For high-volume pallet storage and retrieval operations, dynamic rack systems like pushback, drive-in or pallet flow allow maximum storage in a given area, but each have their limitations. In some instances, a pallet shuttle system may suit the needs of many operations. The costs and limitations are different for each storage method, as shown below.

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Each day brings new challenges and new considerations for warehousing, distribution and manufacturing operations in the age of Covid-19. One of the chief aspects of this “new normal” is the human element in your business. It’s shut down some operations, and crimped many others. For certain industries, demand has skyrocketed.

Automated solutions have the ability to help you weather the storm — or prepare for the next wave.

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