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Information on the products and techniques to better store, handle, and move products in your facility.

Conveyor Sustainability

July 27, 2009

the green warehouseSustainability and economic considerations get along so well that you might as well call them best friends. Saving energy is one step in the process, but that’s not the end of it. For instance, Hytrol’s E24 and E24EZ conveyor lines are a good example. Aside from providing a much-needed alternative to conventional 24-volt conveyor rollers, these conveyors have immediate and significant sustainability advantages.

How green does conveyor get?

In the case of E24, we’re talking about energy savings as high as 60%.  But then we get into raw materials savings: An E24 conveyor lasts about 6 times as long as a conventional roller at 125,000 hours life expectancy (24/7 runtime). That’s less steel and power used to manufacture it. E24EZ conveyors have a built-in that allows the conveyors to enter an energy-saving “sleep mode” for the ultimate in quiet, efficient, sustainable powered roller conveyor. Because the conveyor can use only one motor for all widths, it’s excellent for reducing needs for specialized, energy-consuming motors. With 3 moving parts, there are many fewer opportunities for parts failure, and the inefficiency that comes with it.

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White Paper: Conveyor Systems Implementation Considerations

July 20, 2009

conveyor white paper logo

We’ve been posting a series of brief conveyor white papers. There are 5 now, with many others in development for future publication. You’ll always be able to download these PDF files from our site, and will be informed as there are new ones.  This paper, “Conveyor System Implementation Considerations” (PDF file; opens in a new window) focuses on implementation considerations.

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10 steps to supply chain sustainability

July 17, 2009

green warehouse conveyor

The Material Handling Industry of America has posted a video that may be helpful if you are starting the process of “greening” your supply chain.

Baby steps are important, especially at the plant level. For instance, in a recent Cisco-Eagle white paper (PDF), we point out the value of energy efficient conveyor motors. A thousand feet of conveyor outfitted with energy efficient motors could cut enough energy costs over five years to pay for 90% of the cost of the equipment. Also, besides its money savings and “green” profile, you are also saving on heat, which means the equipment may require less maintenance, and endure less wear and tear. It’s a win-win.

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Posted in Automation, Conveyor, Manufacturing, Material Handling, News, Safety & Ergonomics, Space Saving, Supply Chain, Sustainability, Warehousing| No Comments »

CEMA releases unit handling conveyor application guidebook

June 18, 2009

CEMA application guide for unit handling conveyors

CEMA, (Conveyor Equipment Manufacturers Association) has released its Application Guide for Unit Handling Conveyors.  This is an in-depth guide for design details and application guidance of Unit Handling Conveyors (these conveyors typically mean pallet handling, but also can encompass cartons, totes, monorail, and manufactured items.  This application guide was collaborated by conveyor industry leaders. Order yours directly from CEMA for $250 plus ship/handling charges of $15.75 per single copy. CEMA may offer discounts of orders of 20+ books.

More on Unit Handling Conveyors:

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Saving Space: Shelves vs. Modular Drawers vs. Flow Racking vs. Vertical Carousels

June 3, 2009

Vertical carousels and space savings

This is a good visual comparison of how much space is utilized by various storage methods. The vertical carousel provides the same amount of storage space as several rows of shelving or modular drawer storage. In this particular instance, the carousel saves over 1,400 square feet of floor space when compared to shelving. Of course, you know the cost differences are significant, but there are other factors in making a decision about these types of storage equipment.

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The Plight of the Warehouse Manager

May 6, 2009

warehouse manager - distribution center management

With the advent of widespread e-commerce fulfillment, just-in-time principles, lean management, supply chain collaboration, globalization, the need for ever-faster response, and constant pressure to reduce expenses through headcount and shift reductions, today’s warehouse manager is being asked to do more than ever before.

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Doing more with less: the core mission of material handling

April 27, 2009

Cisco-Eagle CEO Warren Gandall discusses ways to do more with less in a struggling economy

order picking at a warehouseAchieving more with less is a core goal of most businesses. In the warehousing and industrial world, that means building more, shipping more, doing more – controlling more – with fewer resources. The typical issue is labor in many of these operations. It takes people to run a shipping operation, and plenty of them.

“In economically challenging times like now, you’re being asked to produce more per person than ever,” said Cisco-Eagle’s CEO, Warren Gandall. “You’ve probably had to let people go. You may have shut down some areas, cancel contracts, cut a shift, and take the steps necessary to emerge from this downturn. But the big question is, how do you emerge stronger?”

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How can you slash DC labor costs? With product slotting

March 24, 2009

The North Texas WERC (Warehouse Education and Resource Council) is presenting a Dinner & Educational seminar on the topic of product slotting. According to WERC, Product Slotting may be the most cost-effective improvement opportunity in today’s distribution center. Slotting is assigning an item into the right storage fixture type and placing it into a location that results in the most efficient use of space, equipment and labor resources. To get the product into the right location many factors can be analyzed including product velocity and order commonality. At the same time, the optimum location must satisfy special storage and handling requirements, such as weight and contamination issues. The optimization of product slotting can be complicated without the aid of an advanced slotting program. There are a few on the market, and WERC has invited Optricity to demonstrate how their slotting program  solves this complex opportunity to slash your DC labor costs.

The Dinner presentation is Tuesday, May 12, 2009 at 4:30. It costs $40, and includes dinner and networking sessions. For more information, visit the WERC North Texas events page.

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The Top 10 Distribution Center Locations for 2009

March 22, 2009

sortaation system at a distribution warehouse

Operations & Fulfillment (an excellent publication you should be reading if you aren’t already) has published a list of the top locations for warehouses and DC’s in 2009, in this article “Where to Warehouse: The Top 10 for 2009.”

The winner this year was Henderson, Kentucky, assuming a single warehouse. Dallas, Texas finished among the best locations in a 5-warehouse network.

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Incentives for Material Handling Equipment in the Federal Stimulus Package

March 11, 2009

The Material Handling Industry of America’s Executive VP Hal Vandiver has released a guide to the The American Recovery and Reinvestment Act of 2009 and the impact it may have for purchasers of capital equipment like racks, conveyors, shelving, safety and automation equipment.

The act includes a couple of nice items for purchasers of new equipment in 2009:

  • 1-year extensions of 50% bonus depreciation and enhanced Sec. 179 small business expensing. The boost to $250,000 in Section 179 expensing is extended for new and used equipment purchases made and placed in service in 2009. The amount decreases to $128,000 in 2010. The cap on how much equipment can be purchased to enjoy the write-off remains at $800,000 in 2009. In 2010, that amount drops to $510,000. The one-year 50% bonus depreciation means you can write off in 2009 an extra 50% of the cost of your new equipment that you buy and start using in 2009.
  • A 5-year Net Operating Loss carry back provision for small businesses: Under the one-year extension, small businesses (whose total equipment purchases in 2009 don’t exceed $800,000) can also expense the first $250,000 for the 2009 tax year (until 1/1/2010). The 50% bonus depreciation can then be taken on the remaining basis of the machine, if it is new.

The MHIA article has some excellent information on the exact way you can apply these incentives, and is worth the short read. Track how the stimulus money is being spent at www.recovery.gov.

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