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Information on the products and techniques to better store, handle, and move products in your facility.

How Flow Rail Helps Reclaim Storage Space In Push-Back Rack

October 30, 2014

PushBack Rack

Push back rack operates through a system of carts that ride on rails in the pallet rack. Each set of rails has an incline through which gravity “pushes” all pallets toward the front of the rack. The carts fit atop one another when the bay is empty, and as pallets are placed on carts, previously loaded carts are “pushed back” by each added pallet, hence the name for this rack system. Push back rack is a last-in first-out system that reduces pick time because all pick faces are at the front of the pallet rack. While there are many benefits in using Push back rack, there are also some limitations.

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This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

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Posted in Pallet Rack, Product Ideas, Space Saving, Warehousing| No Comments »

How Flow Rail Systems Improve Drive-In Racks

October 17, 2014

drive in application converted with flow rail

Drive-in rack is one of the best high-density pallet storage methods available, but it’s always had some drawbacks:

  • Forklift damage within the lane is always a possibility as drivers must drive in, then back out inside the rack structure
  • Since there must be driving space, drive-in racks lack lateral braces, which make them somewhat more vulnerable to collapse if struck
  • Driving into and out of that rack structure also takes time
  • Drive-in racks allow you to store only one SKU per bay
  • Drive-in structures are typically 30 to 40% empty at any given time

Now there is a way to get the benefits of drive-in rack – dense storage through deep lanes – without the dangers inherent with driving into the rack space.

Read the rest of this entry »


This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Space Saving, Warehousing| No Comments »

Forklift Safety Steps to Take Before Every Shift

October 10, 2014

Forklift raising pallet load onto pallet rack
Fork lifts are the mules of the industry, and we expect them to just power up and run when we need them to, but there are some very important safety aspects that should be taken care of before every shift. Safety steps that lengthen the service life of the vehicle, assure the vehicle operates as it should, and helps make it more visible to others working in the same space with the forklift. Read the rest of this entry »

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Posted in Material Handling, Safety & Ergonomics, Warehousing| No Comments »

Manufacturing News Roundup: Q3 2014

October 9, 2014

robotic palletizing system

As we wrote in June, the manufacturing sector continues to evolve this year, including technology, innovation, reshoring, labor shifts, and more. To highlight these important trends, research, and discussions, we’ve begun compiling a quarterly industry news roundup. During Q3, the manufacturing sector experienced continued advancements in technological innovations and steady growth in a variety of areas. The following is a collection of manufacturing reports and articles on various topics affecting the industry from Q3 2014: Read the rest of this entry »

Posted in Automation, Manufacturing, News, Robotics, Warehousing| 1 Comment »

Freight Claims: What to do, When to do it

October 6, 2014

Inspecting a shipment for damage

You placed your order and the freight truck just drove up to the dock. As you watch, workers unload the new equipment while the truck driver waits, clipboard in hand, for you to sign off on the delivery.

Stop. Don’t sign the bill of lading just yet.

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Posted in Docks & Shipping, Warehousing| 1 Comment »

Pick Light vs. Voice-Directed vs. RF Picking Systems

October 1, 2014

light directed picking

These systems are at their best for open case picking systems. When you’re picking full pallets and cases, they’re less useful, although that depends on the situation. You can mix these systems in a single facility of pick pod area for maximum effect with inventory slotted to match the necessary profile. Each has a role, depending on what you’re picking, how your facility is set up, and the nature of your picking methodology. What might be best for a given situation?

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Posted in Automation, Order Picking & Fulfillment, Warehousing| No Comments »

Pop Quiz: The Best Way to Help Prevent a Forklift Collision

September 18, 2014

dangeorous warehouse intersection

It would be nice if every aisle and intersection, every wall cut-away, every rack corner, were visible. But I’ve been in these places and seen the difficulty storage or manufacturing facilities endure when it comes to the delicate balance between work velocity, employee safety, and productivity. On the floor of a bustling facility, in those areas where lighting isn’t the best, where busy forklift drivers  are sweating to fill orders, you’re going to have odd intersections. No doubt about that. This is one such intersection in a real facility. Our traffic management and safety teams use it as an exercise. You have options to help reduce accidents at this intersection…what would you do?

request an audit of your facility

Posted in AisleCop, Safety & Ergonomics, Warehousing| No Comments »

What’s the Best Pallet Rack for Your Application?

September 15, 2014

Drive-in Pallet Rack

When approaching pallet rack choices, cost, storage density and construction elements all play a role in making a choice. While cost is always a prime concern, be mindful that cost is often tied to storage density. Cheaper pallet rack tends to not have as much storage density as more expensive rack. But before you consider cost, you must decide what applications you will use the pallet rack for.

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Posted in Inventory Management, Manufacturing, Pallet Rack, Space Saving, Warehousing| No Comments »

Moving Materials Efficiently Without a Forklift

September 5, 2014

stacker unloading a truck
Forklifts are ubiquitous in warehousing and other industrial operations, but aren’t necessary in many other applications, such as small assembly shops, retailers, auto dealerships, and others that require materials movement but do not need a forklift, with its maintenance costs, safety issues, driver requirements and its footprint in a smaller facility. What methods can you use instead?
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Posted in Docks & Shipping, Product Ideas, Safety & Ergonomics, Warehousing| No Comments »

Video Library: Carts, Trucks & Mobile Equipment for Safe, Reliable Product Transport

August 29, 2014

Mobile stock chaser vehicle

Preventing injury in the workplace isn’t just the right thing to do: It makes smart business sense, too. With 1,000,000 reported back injuries a year, accounting for one quarter of all workers’ compensation claims (according to U.S. Department of Labor statistics), it’s critical for employees to take the proper precautions when transporting materials in the warehouse or distribution center.

Our previous video blog in this series dealt with safety gates & rails to protect employees, inventory, and equipment. Today, we’ll explore the ways in which employees can ensure safety and productivity when transporting materials via carts, trucks & mobile equipment and industrial powered vehicles:

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Posted in Material Handling, Video, Warehousing| No Comments »