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Information on the products and techniques to better store, handle, and move products in your facility.

Configuring a Forklift Warning Light

March 11, 2014

Forklift warning light distance

When it comes to pedestrian safety in warehouses, the problem is often one of attention span. Most experts agree that the key is training for both the pedestrians and forklift drivers, and that’s correct. Others will also point out the need to enhance that training with various facility and equipment upgrades. That’s why many companies have installed forklift warning lights, often called “blue lights”, that project a disc of light that precedes the forklift as it moves. Since the forklift is typically the most dangerous piece of equipment in any facility that uses it, these types of low-cost enhancements are sensible and easy.

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The Case for a “Supersized” Receiving Area

March 3, 2014

Dock door in a receiving area

Receiving is an often-overlooked but critical component to warehouse workflow. Receiving  mistakes can flow through every other aspect of your operation.

If you can’t quickly and accurately break down landed shipments and send them to effective putaway, you can sabotage every other aspect of the operation. It has a direct impact on inventory accuracy (and security – in fact receiving is an area of particular vulnerability), throughput, and accurate fulfillment. Too little receiving space tends to become a root cause for many errors and throughput headaches.

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Posted in Docks & Shipping, Space Saving, Warehousing| No Comments »

Picking Methods and Average Productivity Rates

February 12, 2014

Order picking from rack

When you are working on an order picking strategy, knowing the metrics for picking rates may be helpful. Labor productivity is the key to any warehousing or order picking operation, since labor tends to be the largest single cost factor in these operations. It’s critical to understand production rates for processes that absorb labor hours, energy, money, and time.

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AisleCop® a Finalist for MHI 2014 Innovation Awards

February 7, 2014

AisleCop Forklift Safety System

The Material Handling Industry of America (MHI) has named Cisco-Eagle’s AisleCop® Automated Forklift Safety System a finalist for the 2014 Innovation Award, Best New Innovation Category. Judging, and the final awards, happens at Modex 2014 in Atlanta, Georgia.

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More is More: Estimating Pallet Rack Upright Capacities

December 9, 2013

pallet rack system

When you are configuring a pallet rack system, there are two types of capacity to take into account: beam capacity and upright capacity. Getting those capacities right is a critical factor in safe, efficient rack operations, so understanding why they are very different numbers is important. 

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Tactics to Reduce Small Parts Picking Errors

December 3, 2013

small parts picking line with Unex carton flow racking

Small parts are more difficult to count, measure and handle. They tend to cause more errors than case picking or larger component orders. If you are having errors, you should try to define the causes — and the suspects abound. Can you find out what’s causing the errors? Once you do, what happens next? Here are some common causes and solutions to this issue.

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The Top 10 Do’s and Don’ts of Conveyor Safety

November 18, 2013

Conveyor System

When it comes to conveyor operation, safety should always be a top concern. With more than 50 workplace fatalities a year where conveyors are the primary source of injury and workplace accidents accounting for nearly 25% of all workers’ compensation claims, you must pay attention to industry standard safety practices (see below).

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Industrial Pedestrian Safety Automation & Industry Guidelines

November 6, 2013

AisleCop forklift safety system

In recent years, many vendors have created products to help increase pedestrian safety in warehouses, factories, and other areas where forklifts operate. This is no wonder: accidents in this area are far too frequent, and often very devastating or even fatal. Because Cisco-Eagle provides such solutions, we have been asked about the compliance of these products to industry standards, such as the AIAG’s Pedestrian & Vehicle Safety Guidelines

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5 Common Flaws of Manufacturing Automation and How to Fix Them

October 21, 2013

Manufacturing Automation has taken huge steps forward in recent years, helping companies become safer and more efficient. Technology such as robotics for picking, packing, or welding is constantly advancing, making systems better, and smarter, each year. Vision systems alone are undergoing a revolution in terms of effectiveness. This type of automation is also more affordable every year, while the cost of just about everything else – labor, energy, raw materials, and insurance – is rising.

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Spreadsheets vs. Software for Product Slotting

October 15, 2013

spreadsheet for inventory slotting analysis

Product slotting is something that you must do as your inventory profile, customer requirements, and other factors evolve. Sometimes, it’s a simple job; people have been known to do it in their heads. Others utilize spreadsheets of various complexity. Beyond that, you can get into dedicated slotting software, consultants, or comprehensive WMS/WCS.

What are the considerations when it comes to deciding what method you’ll use to slot your warehouse or forward picking area?

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Posted in Inventory Management, Order Picking & Fulfillment, Warehousing| No Comments »