Material Handling Experts

888-877-3861

Information on the products and techniques to better store, handle, and move products in your facility.

Extenda conveyor belt pusher is an excellent choice where space is minimal, but the load requires 90-degree sortation

April 21, 2010
90-degree sortation pusher

Hytrol PIB Extenda Pusher

The construction of the Extenda Pusher lends itself to both speed and strength. The robust cylinders – stabilized by tandem aluminum guides – provide the power, while the lightweight aluminum pusher face enhances the speed. With throughput rates of up to 50 cartons per minute, it is easy to see why Hytrol’s Extenda Pusher is the smartest choice for your system. Available in 4 stroke lengths, it mounts to units with overall conveyor widths of 18″, 24″, 30″, and 36″. Unique to this style pusher are proximity sensors for both extend and return signals, which allow you to adjust the stroke length. Its black composite guards are secure yet lightweight and simple to remove. Another standard feature is the emergency stop that when activated immediately empties air pressure stored within the pusher, ensuring safe operation. This space-saving design makes it a great choice for systems where mounting space is minimal, yet products require 90 degree sortation.

Tags: , , , ,
Posted in Automation, Conveyor, Material Handling, Order Picking & Fulfillment, Space Saving, Warehousing| No Comments »

Seeing the light: how going energy efficient saves you money

April 19, 2010

Warehouse lighting system - high efficency

Implementing an energy-efficient lighting system can make your facility much brighter overall, and in particular, it can brighten those dark ‘canyons’ between rack rows.

It also saves you money on utility costs. In a large distribution center, the daily cost savings is significant, even before you factor in enhanced productivity due to an overall better working environment. But it gets better: Under the 2005 EPACT law, you can deduct the entire cost of a new lighting system, up to 60 cents a square foot if the system reduces lighting power density below he maximum allowable lighting power densities listed in ASHRAE/IES Standard 90.1-2001, and if a few other requirements are met. This typically results in a much lower cost of ownership and a very quick return on investment.

Oh, and combined with other energy saving upgrades to your facility, that 60 cents could climb to $1.80 a square foot.

Read the rest of this entry »

Tags: , , , ,
Posted in Docks & Shipping, Manufacturing, Material Handling, News, ROI, Sustainability, Warehousing| No Comments »

Podcast: 5 Easy Ways to Save $100,000 in Distribution Costs

April 9, 2010

Cost vs. Service

The folks at the Material Handling Institute of America have thrown all of last year’s ProMat sessions in Podcast/Webcast form onto their website, for free. This presentation is intriguing – who doesn’t want to save a hundred grand? It’s presented by Louis J. Cerny, Vice President of Sedlak, and lasts about 37 minutes; it’s easy to listen to in the background if you don’t feel the need to watch the slide presentation.

Read the rest of this entry »

Tags: , , ,
Posted in Automation, Docks & Shipping, News, Warehousing| No Comments »

How Much Difference do Fully-Enclosed Pallet Rack Frames Make?

April 5, 2010

How much difference can a fully enclosed pallet rack upright make? When it comes to the kind of significant injuries, product damage, and overall safety of a warehouse or commercial facility, the minor cost differences are insignificant compared to the potential savings if you prevent just one accident over the next decade. Imagine suffering an accident like this one.

Read the rest of this entry »

Tags: , ,
Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

E24 Power Roller 24-volt Conveyor: Transfers & Merges

April 1, 2010

E24 Powered Roller Conveyor from Hytrol has become very popular with conveyor users due to its advantages over conventional conveyor and motorized rollers.  This quiet, energy-efficient conveyor fits the green mode that many operations are following, and can deliver exceptional flexibility, superb heat dissipation, and a robustness that cannot be achieved with motors embedded in conveyor rollers.

Below are two examples of  creative application of E24 technology…

Read the rest of this entry »

Tags: , , , , ,
Posted in Automation, Conveyor, Material Handling, News, ROI, Warehousing| No Comments »

Another completely preventable forklift accident

February 16, 2010

You can see some of the mistakes happening in this video. Others aren’t so obvious.

What were the problems here?

#1: The driver is traveling too fast. That said, he’s not racing, but that doesn’t matter. He’s carrying a wide load through a narrow space. He was either distracted or he went faster than he should have through a tight spot, or both.

#2: The aisle is cluttered. Why create a pinch point with stacks of drums? Poor housekeeping in a warehouse is dangerous. One of the best things you can do for safety in your warehouse is to make sure there is adequate — or more than adequate — aisle space. It should be clear, it should be clean, it should have space and it should be highly visible. It should never be close to this tight. If you need space, find it elsewhere.

#3: The pallet racks were possibly overloaded. That forklift was moving too fast for the situation, but it wasn’t pedal-to-the-metal-fast. Although the weight of a forklift can turn a slow impact into devastation, a properly loaded, undamaged rack with upright post protectors should not necessarily collapse when struck slowly.  While you never want to smack an upright, exceeding rack capacities can make them much more susceptible to collapse, even to minor impacts. Always know your listed capacity, and stick to it.

#4: The uprights may have suffered previous damage. This can cause a collapse. I’ve been in warehouses where you could walk for five minutes and find a dozen bent uprights. That’s insanity. There isn’t any way to tell whether or not the upright was dented from this video, but the point is this: routinely inspect your racks and assess your uprights. They’re cheap to replace, and doing so could prevent injuries and major accidents.

#5: The driver should not have fled the forklift. It has a cage for a reason — to protect him from falling objects. He was much safer inside than he was doing the “Die Hard” jump out.

Tags: , , ,
Posted in Docks & Shipping, Material Handling, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Did Wood Pallets Cause the Tylenol Recall?

February 11, 2010

wood pallets

According to DC Velocity, the answer may be yes.

The maker of several over-the-counter drugs, including Tylenol, Motrin and Benadryl, announced a broad-based recall of these and other drugs after receiving complaints of an “unusual moldy, musty or mildew-like” odor. Johnson & Johnson received what the company described as a “small” number of complaints of issues including nausea, stomach pain, vomiting or diarrhea.

Read the rest of this entry »

Tags: , ,
Posted in Manufacturing, Material Handling, News, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Supply Chain, Warehousing| No Comments »

Gravity Skatewheel Conveyor Load & Usage Guide

February 3, 2010

gravity skatewheel conveyor

One of the simplest methods ever devised for conveying goods is undoubtedly the skatewheel conveyor, which  can be used in either temporary or permanent installations in virtually any kind of operation.

Read the rest of this entry »

Posted in Conveyor, Material Handling, Sustainability, Warehousing| No Comments »

Guide to Forklift Safety for Pedestrians

January 18, 2010

This is a great video from WorkSafeBC on how to prevent forklift injuries from a pedestrian’s point of view.


As a pedestrian in a forklift environment, it’s your responsibility to keep yourself safe.  Anyone who runs a warehouse or industrial facility understands the dangers, and drivers should be trained. But do you train the pedestrians, the order pickers, the managers, and vendors who sometimes roam your facility?

Read the rest of this entry »

Tags: , , , , , ,
Posted in AisleCop, Material Handling, Safety & Ergonomics, Warehousing| No Comments »

Horizontal Carousels: why top driven is better

January 6, 2010

top driven horizontal carousel

The age-old argument of top-versus bottom-driven horizontal carousels comes up all too frequently (at least among carousel people). You may think it doesn’t really matter that much but in fact, it makes all the difference in the world. Supporting something from underneath makes sense. After all, trains, cars and most rolling objects are bottom-supported. Yet, the best designed horizontal carousels in the world are top-supported units that outperform bottom-supported units in both speed and efficiency. How can that be?

Read the rest of this entry »

Posted in Automation, Material Handling, Order Picking & Fulfillment, ROI, Space Saving, Warehousing| No Comments »