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Information on the products and techniques to better store, handle, and move products in your facility.

Managing an Effective Warehouse Operation

September 18, 2009

This is a plug for WERC’s upcoming seminar, “Achieving Warehouse Success: Your Comprehensive Guide to Managing an Effective Operation.” Warehousing requires expertise on 3 basic resources — space, equipment, and labor. Understanding how to integrate them for maximum effectiveness can transform any warehousing operation. The seminar is 3 days (October 14-16 in Long Beach, California). According to WERC, it will cover the following aspects of warehousing:

  • How to identify the precise problems that are most troublesome in your warehouse
  • Which operations require your attention and how to prioritize work demands
  • Why leadership and communication skills are important to managing people, boosting morale, and solving labor/management conflicts
  • How to lay out your warehouse for good space utilization, material handling compatibility, and optimum flow efficiency
  • Which equipment and technology best suit your operations for storage and handling as well as order picking and order selection

WERC’s site says that it is good for Newly appointed supervisors and managers of warehouse, stockroom, storeroom and distribution centers, Supervisors and managers with little or no formal training, Plant storeroom, inventory, and materials managers, Stores, receiving, and shipping supervisors, or others who are interested in understanding the warehouse. It’s $975 for members, and $1,100 for nonmembers. Check it out at the WERC site if you are interested.

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7 Steps to prevent workers’ compensation fraud

September 8, 2009

Duncan Prince of Material Handling Wholesaler has a short, informative piece you might appreciate on preventing workers’ compensation fraud.  In a system that costs business billions of dollars every year, there is ample opportunity — and motivation — for fraud.  Prince argues that many employers, but in particular smaller operations, take a hands-off approach to worker compensation. After all, they believe that it is just an insurance issue.

The problem: worker compensation fraud isn’t an insurance issue at all…

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Posted in Manufacturing, Material Handling, Safety & Ergonomics, Security, Warehousing| No Comments »

Recycling Internal Waste with Conveyors

August 20, 2009

trash conveyor system

Environmental awareness, sustainability, ‘green’ or carbon foot printing, no matter what term you use today, everyone and every facility is aware that their processes need improving.

Whether you are in pharmaceutical, beverage, food, automotive, distribution, manufacturing or thousands of other industries today, there has to be some way to track and/or reuse what is not used within your daily operations. Many progressive industries are designing internal reclamation processes for utilization and recycling of goods they don’t need or are waste.

This white paper (PDF, opens a new window) explains various methods for removing refuse from your facility in a more organized, more controlled manner by utilizing conveyors.

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White Paper: Conveyor Systems Implementation Considerations

July 20, 2009

conveyor white paper logo

We’ve been posting a series of brief conveyor white papers. There are 5 now, with many others in development for future publication. You’ll always be able to download these PDF files from our site, and will be informed as there are new ones.  This paper, “Conveyor System Implementation Considerations” (PDF file; opens in a new window) focuses on implementation considerations.

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Posted in Automation, Conveyor, Manufacturing, Material Handling, Supply Chain, Sustainability, Warehousing| No Comments »

What is Material Handling?

July 20, 2009

In my mind, material handling can be boiled down to this statement Cisco-Eagle developed years ago:

“Material Handling is a set of solutions for the movement, storage, retrieval, control and protection of materials and products throughout their manufacture, distribution, consumption and disposal. We enable clients to get the right amount of the right material to the right place at the right time in the right sequence in the right position in the right condition for the right cost in a safe manner.”

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10 steps to supply chain sustainability

July 17, 2009

green warehouse conveyor

The Material Handling Industry of America has posted a video that may be helpful if you are starting the process of “greening” your supply chain.

Baby steps are important, especially at the plant level. For instance, in a recent Cisco-Eagle white paper (PDF), we point out the value of energy efficient conveyor motors. A thousand feet of conveyor outfitted with energy efficient motors could cut enough energy costs over five years to pay for 90% of the cost of the equipment. Also, besides its money savings and “green” profile, you are also saving on heat, which means the equipment may require less maintenance, and endure less wear and tear. It’s a win-win.

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Posted in Automation, Conveyor, Manufacturing, Material Handling, News, Safety & Ergonomics, Space Saving, Supply Chain, Sustainability, Warehousing| No Comments »

Conveyor Education: A Basic Maintenance Checklist

July 1, 2009

service and maintenance

We’re compiling a great deal of conveyor-related information, tips and articles into a series of downloadable conveyor white papers.  The first focuses on the basics of conveyor maintenance – what to do, when to do it, and how, in general terms. As the paper says, most conveyors ship with detailed maintenance manuals that will help your staff keep them running at top efficiency. The good news is that conveyors are very tough, reliable machinery. They require maintenance, but for the hours of service and stress put on them, they are remarkably reliable.

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CEMA releases unit handling conveyor application guidebook

June 18, 2009

CEMA application guide for unit handling conveyors

CEMA, (Conveyor Equipment Manufacturers Association) has released its Application Guide for Unit Handling Conveyors.  This is an in-depth guide for design details and application guidance of Unit Handling Conveyors (these conveyors typically mean pallet handling, but also can encompass cartons, totes, monorail, and manufactured items.  This application guide was collaborated by conveyor industry leaders. Order yours directly from CEMA for $250 plus ship/handling charges of $15.75 per single copy. CEMA may offer discounts of orders of 20+ books.

More on Unit Handling Conveyors:

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Reduce air conditioning costs with high speed fans

June 15, 2009

Warehouse fan cooling system - ceiling mounted

It’s summer, and it’s hot. No doubt, if you have an air conditioned facility, your electric bills are headed someplace north of the top of the Eiffel Tower. HVLS (high volume, low speed) ceiling-mounted fans can reduce climate control costs, in particular when your facility is already air conditioned. Some ways this works after the jump…
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Saving Space: Shelves vs. Modular Drawers vs. Flow Racking vs. Vertical Carousels

June 3, 2009

Vertical carousels and space savings

This is a good visual comparison of how much space is utilized by various storage methods. The vertical carousel provides the same amount of storage space as several rows of shelving or modular drawer storage. In this particular instance, the carousel saves over 1,400 square feet of floor space when compared to shelving. Of course, you know the cost differences are significant, but there are other factors in making a decision about these types of storage equipment.

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Posted in Automation, Industrial Shelving, Material Handling, Pallet Rack, Space Saving, Supply Chain, Warehousing| No Comments »