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Information on the products and techniques to better store, handle, and move products in your facility.

5 Common Flaws of Manufacturing Automation and How to Fix Them

October 21, 2013

Manufacturing Automation has taken huge steps forward in recent years, helping companies become safer and more efficient. Technology such as robotics for picking, packing, or welding is constantly advancing, making systems better, and smarter, each year. Vision systems alone are undergoing a revolution in terms of effectiveness. This type of automation is also more affordable every year, while the cost of just about everything else – labor, energy, raw materials, and insurance – is rising.

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For Warehousing & Distribution, It’s a Battle for Time

September 21, 2013

stopwatch for work operations

One of America’s groundbreaking marketers, John Wanamaker, once famously said “half the money I spend on advertising is wasted; the trouble is I don’t know which half.”

Those who run warehouses, factories and other industrial facilities are hopefully not quite as in the dark about our expenses as Wanamaker was when it came to his ad budget, but there is definitely room for improvement when it comes to understanding hidden costs and fruitful expenditures.

For most of us, the coin of the warehouse is time and how it is expended.

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Gabriel Ride Control Earns 2012 Manufacturing Leadership Award

August 28, 2013

Congratulations to one of our favorite customers, Gabriel Ride Control, for its 2012 Manufacturing Leadership award. The award was presented by the Oklahoma Manufacturing Alliance last year at its annual convention.

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Warehousing: Hidden Productivity Gremlins

January 31, 2013

box gremilin in a warehouse

Whether you’re operating a dedicated distribution center or the order fulfillment or stock warehouse of a manufacturing operation, most industrial facilities deal with storage and warehousing to some degree. In the not-so-distant past, warehousing was treated mostly as a cost center – a necessary evil that had to exist so that the more profitable parts of an enterprise could operate. Thankfully, more enlightened thought has prevailed recently.

Order fulfillment and storage are not just places you can save money – they can earn money. If the gremlins don’t get you.

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Posted in Automation, Manufacturing, Material Handling, Order Picking & Fulfillment, Supply Chain, Warehousing| No Comments »

Comparison: Modular vs. Tubular Steel Crossovers

November 29, 2012

Comparing crossover types

In many operations, things like conveyors or pipe runs or other machinery interrupt the flow of a work floor, and the obvious way to get around it is to erect a crossover. This is commonly done in larger scale conveyor systems with longer lines, but we also do them for other areas where going around the obstacle could take significant time, or where access is limited by other factors. The question is, what type of crossover best fits your needs?

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OSHA Safety Violations: The Top 10 for 2011

October 24, 2012

OSHA logo

OSHA has released the top safety violations for 2011. It’s not a big departure from recent years, but still worth noting for industrial operations. How many of these potential violations are in areas that are present in your operation? OSHA releases this information in part to allow employers to do the kind of self-inspection and auditing that might help avoid issues.

Most of these violations (and the injuries/costs that accompany them) are preventable.

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5 Sheet Metal Storage Alternatives for the Warehouse

September 18, 2012

sheet metal in a production facility

Above: how difficult is it access these sheets?

Sheet metal is one of the most difficult handling challenges out there. It’s simultaneously bulky, heavy, somewhat flexible, and prone to damage if handled incorrectly. It often has sharp edges and corners, making it dangerous to manually move and turn. At higher gauges or in bundles, it requires forklifts, cranes or scissor lifts for safe and effective handling. Even a thin sheet, if it’s 4 x 8, can be too much for a single worker to handle.

Yet, sheet metal is commonly used in manufacturing and fabrication, so finding better sheet metal storage and handling methods is key. What can you do to handle it better?

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Posted in Manufacturing, Material Handling, Safety & Ergonomics, Space Saving| 1 Comment »

Destratifying Air Layers: Cooler, Energy Saving Facilities

July 3, 2012

warehouse temperature stratification

Why air temperature gradients matter

Temperature gradients occur when air is not moving sufficiently to keep rising hot air mixed with descending cool air, creating warmer temperatures at the ceiling and cooler temperatures at the floor, with temperature variations equal to about .75 degrees per foot of rise. This means there could be six degrees difference from the floor to an 8′ ceiling. In a 40 ft ceiling room, temperatures can vary 30 degrees or more. At a glance this seems to be a good thing. The floor of your facility, where people have to operate is cooler than the air pressed against the ceiling.

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ICWM Issues New Caster & Wheel Standards

April 30, 2012

Casters & WheelsThe ICWM (Institute of Caster & Wheel Manufacturers) has created a new set of standards for industrial caster manufacture and usage.  The standards, which cost $50 as a download from the ICWM’s website. It’s an excellent resource for engineers, designers, fabricators, and caster users.

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OSHA, Whistleblowers, and Safety Bonuses

April 9, 2012

carrying cartons in a warehouse, wearing safety vest

OSHA has recently released a guide to safety incentives, disincentives, and reporting issues. It’s worth a quick read if you manage a manufacturing, warehousing, or industrial facility.

This document focuses on reporting/non-reporting workplace injury issues. OSHA says that “Reporting a work-related injury or illness is a core employee right, and retaliating against a worker for reporting an injury or illness is illegal discrimination under section 11(c).”  Of course, smart companies want to know if there are unsafe conditions or practices. But what if your safety rewards program is discouraging employees from reporting incidents, or even near-misses?

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