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Information on the products and techniques to better store, handle, and move products in your facility.

Manufacturing & Distribution Professionals Pressured to “Deliver More Value”

November 8, 2010

distribution center conveyor system

The Integrated Systems and Controls (ISC) Council of Material Handling Industry of America has released a new report titled An Evaluation of Operational Performance in Warehousing, Distribution and Manufacturing., and it has some interesting information for those who operate warehouses, distribution centers, manufacturing, and commercial operations.

The key thing? You’re still being asked to squeeze more value from your operation – and you need to be able to do it with fewer resources.

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Posted in Automation, Conveyor, Manufacturing, Material Handling, News, Order Picking & Fulfillment, Supply Chain, Sustainability, Warehousing| No Comments »

The Top Ten OSHA Violations for 2009 – and How to Avoid Some of Them

November 1, 2010

The National Safety Council has released its list of the top 10 OSHA safety violations for 2009, and there is plenty to chew on if you are running a warehouse, manufacturing facility, military installation, or distribution center. In fact, several of these categories drop directly into the laps of material handling operations. Worse news: violations are up over 30 percent.

The list is as follows:

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Posted in Manufacturing, Material Handling, Mezzanines, Order Picking & Fulfillment, Safety & Ergonomics, Security, Warehousing| No Comments »

Cool your warehouse with solar powered “big” ceiling fans

June 24, 2010

solar powered HVLS fan

It’s that season – facilities across the country are facing mounting utility bills, workers drenched in sweat, and ferocious heat. Typically, an HVLS fan is one of the best solutions to these issues, but MacroAir has gone one better by producing these massive air movement ceiling fans in a solar configuration. This innovation does a couple of things. First, it cools your facility during the day, using the same method other HVLS fans use. But beyond that, it’s a very green product, one that reduces your energy costs and carbon footprint. Currently, these fans come in solar-only configurations. They won’t run when the sun is down, and they do not have battery backup systems. However, there is an option being designed to allow you to tie them to building power for night time or non-seasonal applications.

More information here…

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Posted in Docks & Shipping, Manufacturing, Material Handling, Order Picking & Fulfillment, Safety & Ergonomics, Sustainability, Warehousing| No Comments »

Forklift Safety: Don’t Blame the Driver

June 24, 2010

hurtling forklift in a warehouse

Environmental factors are often ignored

One percent of factory accidents involve forklift trucks, but the forklift accidents produce ten percent of the physical injuries. That’s an astonishing ratio, but not all that surprising given the nature of forklifts and the way they are utilized. Forklifts are dense, heavy-mass vehicles. When they collide with something – or someone – the results are devastating, even at low speeds.

Some leading types of lift truck accidents are:

  • Workers struck by forklifts
  • Loads are dropped onto employees
  • Driver catches his body between the forklift and other objects
  • The forklift is driven off the loading dock

Kind of a terrifying list, don’t you think?

Most forklift accidents are blamed on operator error, but that is just partially true – and something of a cop-out. Rough estimates say that a quarter of forklift accidents could be avoided by addressing environmental concerns. When you eliminate those, it helps you understand better when a driver is truly ineffective, or just hamstrung by the way your warehouse is set up. In other words, before you point the finger at the driver, take a look at your operation…

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Posted in AisleCop, Docks & Shipping, Manufacturing, Material Handling, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Button Control Vertical Carousels Application Guide & Videos

May 17, 2010

button controlled vertical carousels

(Videos after the jump)

Vertical Carousels have always been one of the most efficient ways to improve order picking productivity while saving floor space, but they have always been an expensive proposition. Automated carousel systems have their place, and can provide a high return on investment in the right application, but there are lower-volume applications, or specialized operations where a manually controlled vertical carousel may offer the productivity enhancing & space-saving advantages without the higher cost of automation. These carousels are good for operations where it is desirable to minimize forklifts &  ladders usage for a more ergonomic functionality.

So, when is the right time to use a manually controlled system?

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Posted in Automation, Manufacturing, Material Handling, Order Picking & Fulfillment, ROI, Space Saving, Warehousing| No Comments »

Material Handling for Manufacturing Operations – new brochure

May 11, 2010

industrial handling brochureFor decades, Cisco-Eagle has served the needs of heavy manufacturers, particularly those in the energy sector – oil, chemical, pipe and tubing, and other industrial based customers. With our operations in Texas and Oklahoma, that’s only natural. We have recently released a brochure outlining our capabilities, “Material Handling for Manufacturing Operations.” (PDF, opens a new window). This is a brief overview of our capabilities with the kind of handling equipment these companies require:

We can send you a copy if you want one – just call customer service for assistance. Also, check out Manufacturing Case Studies for some detailed stories of industrial applications we have executed.

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Posted in Conveyor, Lifts, Manufacturing, Material Handling, Safety & Ergonomics| No Comments »

Carts vs. Conveyors in Product Transport Operations

May 10, 2010

conveyors vs. carts for transport

When you are moving items such as cartons, bins, or components through a facility, several methods are available. Most of the time the choice is between non-powered carts & trucks or conveyors, whether power or gravity. (If you’re moving pallets, there are other methods and issues). Generally, conveyors deliver a less manual, safer operation with added efficiency across the board. Products are moved faster and fewer employees are required to accomplish the same tasks. Conveyors minimize fatigue and reduce potential manual lifting injuries. This improved handling has the potential to reduce worker compensation claims and expenses

But when do you make the leap from a manual, cart-driven system to a conveyor transport system?

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Posted in Automation, Conveyor, Docks & Shipping, Manufacturing, Material Handling, Order Picking & Fulfillment, ROI, Safety & Ergonomics, Space Saving, Warehousing| No Comments »

Seeing the light: how going energy efficient saves you money

April 19, 2010

Warehouse lighting system - high efficency

Implementing an energy-efficient lighting system can make your facility much brighter overall, and in particular, it can brighten those dark ‘canyons’ between rack rows.

It also saves you money on utility costs. In a large distribution center, the daily cost savings is significant, even before you factor in enhanced productivity due to an overall better working environment. But it gets better: Under the 2005 EPACT law, you can deduct the entire cost of a new lighting system, up to 60 cents a square foot if the system reduces lighting power density below he maximum allowable lighting power densities listed in ASHRAE/IES Standard 90.1-2001, and if a few other requirements are met. This typically results in a much lower cost of ownership and a very quick return on investment.

Oh, and combined with other energy saving upgrades to your facility, that 60 cents could climb to $1.80 a square foot.

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Did Wood Pallets Cause the Tylenol Recall?

February 11, 2010

wood pallets

According to DC Velocity, the answer may be yes.

The maker of several over-the-counter drugs, including Tylenol, Motrin and Benadryl, announced a broad-based recall of these and other drugs after receiving complaints of an “unusual moldy, musty or mildew-like” odor. Johnson & Johnson received what the company described as a “small” number of complaints of issues including nausea, stomach pain, vomiting or diarrhea.

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Posted in Manufacturing, Material Handling, News, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Supply Chain, Warehousing| No Comments »

The Best Manufacturing Plants in America: What They Have in Common

February 9, 2010

Industry Week ran a recent article on the best manufacturing operations in the U.S.

IW says that these operations have the following traits in common…

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