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Rack Manufacturers Institute Releases 2007 Wire Decking Standards

January 9, 2008

wire decking for pallet racks

Wire decking is ubiquitous with selective pallet rack–it’s perhaps the most broadly-specified selective rack accessory. People use it to when they want pallet support with greater structural strength than other materials, when they want to load boxes or other non-palletized load onto racks, when they want to handle loads that aren’t deep enough to sit on uprights, and when they want to eliminate dust and debris inherent with solid decking materials…

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Getting lean (but not mean) in your warehouse operation

December 30, 2007

cover for lean warehousing book

Sure, we’ve heard all the talk of lean manufacturing, but what about lean warehousing? I’ve been in facilities that have straightened production lines in pursuit of lean principles, and those lines included storage factors and materials handling, but I’ve never seen it specifically done in a distribution operation. Many warehousing operations have probably applied aspects of lean in the warehousing process, but how many have, from top to bottom, implemented a lean warehousing program?

The original concept of lean was designed for mass production of identical or similar items, so a straight conversion to warehousing, where volumes aren’t massive or standardized, isn’t a given. You can’t apply the science of lean exactly the same way, but you can definitely apply it.

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Am I Wasting Time: is Cross-Docking a Viable Consideration for my Company?

December 19, 2007

cross docking conveyor system

This article is the second in a series of articles on cross docking

In concept and on paper cross docking looks great, but, what about actual implementation? What kind of return do we get on this investment? The short answer is the implementation can be challenging. However, with planning, a committed team of upstream and downstream participants, and possibly even a pilot program, it can pay significant benefits.

Cross docking does not have to be complicated. Some, even today, execute cross-docking using human-readable paper documentation as the driver. As mentioned in the original brief, cross docking can cover a wide range of distribution activities. In one door and directly out the other is one approach. Many cross dockers also add value in the brief (hopefully) interval between receiving and shipping. Others send product to a temporary buffer in the interval, in many of these cases an automated system (mini-load, AS/RS, etc.) serves as the buffer.

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This article is part of a series of articles on Cross Docking. Click on a link below to view one of the other articles.
  1. Cross Docking: Is it Right For Me?
  2. Am I Wasting Time: is Cross-Docking a Viable Consideration for my Company?
  3. Cross Docking: What are the facility layout considerations?
  4. Cross Docking: A retailer improves supply chain

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What Are OSHA’s Safety Standards for Mezzanines & Platforms?

December 11, 2007

We see a lot of structural mezzanines in our business in a range of facilities. They range from professionally manufactured to home-made, with quite a few fabricated by a local shop. It’s a good business for the fabrication shops (although maybe not so much for end-users, given the potential pitfalls), and if you go that route, you need to be sure your mezzanine fabricator is complying with OSHA & local safety regulations, particularly on guard railing, stairs and gates. You also have to look at local building codes. If your fabricator doesn’t routinely work with mezzanines, this is something you’ll have to do on your own. It’s not something to dismiss lightly.

The best policy is to look at established vendors if you don’t want to micro-manage the details of building permits, code compliance, and OSHA’s blessings.

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Posted in Manufacturing, Material Handling, Safety & Ergonomics, Warehousing| 1 Comment »

Recently uploaded conveyor videos for your viewing pleasure

December 3, 2007

We’ve been busy adding video in various areas of the website, focusing first on conveyors.

There have been quite a few added in recent days. It’s all embedded in web pages (no media player needed!) so it’s easy to view and not worry about having the right player. The videos tend to be the first thing you’ll see when the page loads. Just click ’em and they play at your convenience.

In no particular order, here they are:

There will be lots more added in the next few weeks. Also, we have added case study videos heavy on conveyor. That includes Excel Beef and ATC Logistics at the moment. More of these coming as available.

To watch, just click the video screen that loads on each page. You can pause by clicking again.

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If you’re putting in a pushback rack system, you need this free booklet on safe operating procedures and usage

November 27, 2007

pushback rack enhances storage densityTo max out both storage and selectivity, warehouse managers are frequently moving to higher-density storage systems like pushback rack instead of floor stacking or selective racks. Whether a pushback system makes sense for you is something that depends on what you’re storing, how you are accessing it, and what you need to do with it once it’s picked.

Pushback rack systems can give you up to 90% more product storage than selective storage rack systems and up to 400% more selectivity than drive-in racking systems. They’re probably the best balance between selectivity and storage density.

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Don’t Forget The Building Permits

November 21, 2007

building permits are a necessary step in properly executed installations

Many people do not realize that when installing equipment such as pallet racks, mezzanines, shelving, in-plant offices, or many other pieces of common material handling and storage equipment that you may be required to obtain a building permit. If you ignore the building permit process it can cost you money in delays, fines, or even having to remove the equipment being installed until a permit is obtained.

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Educational and training opportunities for warehousing and distribution professionals…

November 19, 2007

WERC (the Warehousing Education and Research Council) does some great work.The group offers a terrific online research library with tons of links to web pages and PDF’s on everything from case studies to equipment analysis to facilities issues, people, processes, metrics and tons more. Another excellent resource is always WERC’s annual conference (May 2009 in Chicago) as well as local conferences like the ones we have attended in Dallas the last couple of years. The national event has Stephen Covey, author of The Speed of Trust this year.

Its self-study guides are good, and inexpensive at $14.95 for members and just $29 for nonmembers, with detailed information on personnel, processes, and more.

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Hytrol E24™ Conveyor: here’s why it’s a big deal

November 5, 2007

E24 motor boxIf you’ve paid attention to the trade magazines, to this website, or to Hytrol recently, you’ve seen cryptic references to something called “E24”. This week, it’s no longer a secret.

I got to see this conveyor up close a couple of months ago when it was in development at the Hytrol Technology Center, and was sworn to secrecy–which is hard when your job is to tell people about things. Hytrol wanted to have it under wraps until this month and to debut it at their distributor convention. We had the privilege of giving PackExpo attendees a sneak peak at the Cisco-Eagle booth this year, and we were doubly excited after seeing how people reacted to Hytrol’s innovation.

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