Material Handling Experts


Information on the products and techniques to better store, handle, and move products in your facility.

Comparison: Modular vs. Tubular Steel Crossovers

November 29, 2012

Comparing crossover types

In many operations, things like conveyors or pipe runs or other machinery interrupt the flow of a work floor, and the obvious way to get around it is to erect a crossover. This is commonly done in larger scale conveyor systems with longer lines, but we also do them for other areas where going around the obstacle could take significant time, or where access is limited by other factors. The question is, what type of crossover best fits your needs?

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Posted in Conveyor, Manufacturing, Material Handling, Warehousing| No Comments »

Ways to Enhance Training to Protect Pedestrians from Forklifts

October 23, 2012

manager in a warehouse forklift area between rack aisles

According to OSHA, training is the key to forklift safety, and there is fundamental agreement on that. Training can and does make a serious dent in the high injury rates suffered due to industrial traffic. Training must happen, and it must be repeated. But that begs this question: Why has training failed to move the needle when it comes to serious forklift related injuries? The numbers seem to have stabilized at an average of 100 deaths per year, and have stayed consistently at that level for years.

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Posted in AisleCop, Material Handling, Safety & Ergonomics, Warehousing| No Comments »

The Cost of Managing a Skid or Pallet

September 24, 2012

If you’re paying someone to store a pallet for you, what’s reasonable? Are you overpaying for convenience or location? It’s not easy to compare 3PL vs. 3PL, or even your own warehouse so you know for sure if you are getting value for your money. But there are some basic assumptions you can make to help you understand what you’re dealing with, the costs the 3PL may experience, and reasonable costs for your storage projects.

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Warehousing| 2 Comments »

Sheet Metal Storage Alternatives: What Works Best

September 18, 2012

sheet metal in a production facility

Above: how difficult is it access these sheets?

Sheet metal is one of the most difficult handling challenges out there. It’s simultaneously bulky, heavy, somewhat flexible, and prone to damage if handled incorrectly. It often has sharp edges and corners, making it dangerous to manually move and turn. At higher gauges or in bundles, it requires forklifts, cranes or scissor lifts for safe and effective handling. Even a thin sheet, if it’s 4 x 8, can be too much for a single worker to handle.

Yet, sheet metal is commonly used in manufacturing and fabrication, so finding better storage and handling methods is key. What can you do to handle it better?

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Posted in Manufacturing, Material Handling, Safety & Ergonomics, Space Saving| 1 Comment »

Tips to Prevent and Reduce Pallet Rack Damage

September 14, 2012

damaged rack post

Pallet racks are frequently subject to abuse, and even the toughest rack will need some cautious handling, processes, guarding equipment, and other help to remain in service. Racks can be overloaded, hit by heavy forklifts, misloaded, and otherwise impacted. These are some tips to help you avoid the frustration, expense, and danger of rack damage.

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Factors for Distribution Center Sustainability

July 18, 2012

distribution center conveyor system

At Modex 2012, Hytrol Conveyor’s Boyce Bonham sat down with DCVelocity to discuss distribution center sustainability. We’ve linked the video below, which is worth a few moments of your time. How do initiatives to work greener, smarter, and better affect warehouses and distribution operations? Not surprisingly, these initiatives often save money, at least over the long term.

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Posted in Automation, Conveyor, Material Handling, Supply Chain, Sustainability, Warehousing| No Comments »

Reducing Inventory Errors Due to Order Picking

June 25, 2012

checking inventory at a warehouse

“We keep making mistakes”

Mistakes happen, but in order picking operations, reducing the number of errors is critically important. Order picking is the last touch point between you and your customers. When it comes to customer relations, it’s more important than any public relations, press releases, or websites your company can create. No matter if you’re shipping direct to consumers or to another processing operation, customers are directly impacted. Not only is the customer with the incorrect order harmed, so are potential future customers who suffer because of inventory errors delaying orders.

What are some ways you can increase inventory accuracy related to order picking?

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Posted in Automation, Industrial Shelving, Material Handling, Order Picking & Fulfillment, Supply Chain, Warehousing| No Comments »

Protecting Order Pickers in Rack Aisles

June 22, 2012

Picking orders in a pallet rack aisle

“We need help before someone gets hurt”

The situation is familiar: in a busy warehouse or distribution center, you can have dozens or hundreds of order pickers that walk the floor with carts and clipboards or scan guns to pick orders for shipping. These are usually focused people who have the job in mind. After all, you’ve probably told them how speed is of the essence – which it is. The problem is that in many or most operations, there are also powered industrial trucks (forklifts, walkies, electric powered jacks) operating in the same space, often in cramped pallet rack aisles. And guess what? They’re busy and focused on the job, too.

And these two groups are working the same space, at the same time. It’s almost assured that if you have this situation, you’ve had accidents, or near-accidents — which you may never hear of, until the near-miss isn’t a miss at all.

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Security, Supply Chain, Warehousing| No Comments »

DCVelocity: The Top 12 Distribution Center Metrics

May 22, 2012

a picking operation with conveyors and carousels

This month’s DCVelocity magazine featured its annual report on DC Metrics – a great tool for benchmarking your warehouse operations. The survey was issued to the magazine’s readers and members of WERC, by researchers from Georgia Southern University and a consulting firm partner.
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Posted in Material Handling, News, Order Picking & Fulfillment, ROI, Supply Chain, Warehousing| No Comments »

Vertical Lift Modules vs. Horizontal Carousels

May 2, 2012

Horizontal Carousels vs. Verticla Lift Modules

When you are considering an automated picking solution, you have lots of choices. One of the more frequent comparisons is between horizontal carousels and VLM’s – vertical lift modules. Both promise similar efficiency gains: they bring products to pickers rather forcing pickers to move to picking stations in shelving or racks. But which is best? That depends on what set of criteria you use, and what’s important to you.
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Posted in Automation, Conveyor, Material Handling, Order Picking & Fulfillment, Pack Expo, Safety & Ergonomics| No Comments »