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Industrial Shelving: How To Prevent Collapses and Falling Products

August 4, 2015

Industrial Shelving in a Warehouse

It’s common to store large amounts of inventory on industrial shelving. The diversity of that inventory–bins full of parts, boxes of varying weights, and other odd loads–can contribute to the dangers of falling product. Shelves are accessed frequently and by a variety of people, meaning that every time they are loaded, unloaded, picked or bumped, a spill could happen. A falling shelf load could cause worker injuries and of course ruin your inventory. What can you do about it?

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This article is part of a series of articles on Falling Item Prevention. Click on a link below to view one of the other articles.
  1. Conveyors and Falling Item Prevention
  2. Pallet Racks and Falling Item Prevention
  3. Industrial Shelving: How To Prevent Collapses and Falling Products

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Warehousing Optimization: Standards, Data and Time

July 28, 2015

warehouse operations

When it comes to warehousing operations, there are many ways to approach a continuous improvement project. You can automate, you can reorganize. You can employ a consultant. Three of the constant factors are time, standards, and data. Here are some insights on each of these important areas:

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A Quick & Easy Ergonomic Lifting Calculator

April 23, 2015
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ergonomic lifting calculator secondary
ergonomic lifting calculator results

 

The question people often have when they design warehouse work flow is, “how much can we lift by hand?” The answer to that question isn’t cut-and-dried. It all depends on the angle, the approach, the frequency, weight and reaching/twisting requirements.

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ProMat Interview Series: SI Systems

April 16, 2015

ProMat Floor 2015

Eight hundred exhibitors from industry, commerce, and government. Three hundred thousand feet of supply chain innovations and solutions. One hundred sessions on manufacturing and supply chain trends, technologies, and innovations. There’s a reason why ProMat is considered the largest expo for manufacturing and supply chain professionals in North America. Attending the show offers access to the latest manufacturing and supply chain solutions as well as the opportunity to engage with industry professionals and build business partnerships.

During the week of March 23 – 26, 2015, we traveled to Chicago to get in on the action at ProMat. When we weren’t touring the show floor or attending breakout sessions, we were connecting with industry partners and customers for their insight on this year’s show, as well as some of the broader trends in manufacturing and the future of the industry.

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10 Ways to Improve Order Picking Productivity

March 31, 2015

warehouse order picking

Like the Paul Simon song goes, there are 50 ways to pick an order—except in reality there are far more.

With such a variety of methods, processes, technologies and equipment options out there, it can be challenging to determine the best ways to improve order processing efficiency and productivity.  In this article, LIDD’s Charles Fallon discusses 10 ways for distribution center managers to boost their order picking crew’s performance.

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Which Carton Flow Type Fits Your Application?

March 5, 2015
Flow Shelving
Flow Rail
Roller Rack

Carton flow expedites pick operations by making stock accessible in an easily replenished first-in/first-out pattern. Gravity flow racks can reduce labor costs up to 75% in pick operations compared to static storage picking by delivering cartons and split case goods to the pick aisle rather pickers pulling from the static pallet rack storage. It is a commonly used storage/picking method in many operations, but there are many options and types of flow storage available. Which fits your need best?

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How Many Order Picking Errors Go Unreported?

March 3, 2015

voice directed order picking

Most operations maintain at least some numbers on the most critical aspects of the business. For order picking operations, you might track number of orders picked per day, hours per pick, cost-per-pick, on-time rates — and error rates. The question is this: how accurate are those numbers? For instance, if your system reports 50 order picking errors a week, does that represent half your errors? All of them? Most of them? It’s can be difficult to understand.

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The Fundamentals: High Profile Span-Track Carton Flow Tracks

January 22, 2015

High Profile Span Track Carton Flow

 What is high profile Span-Track?

UNEX’s high profile Span-Track was the first full-width roller track in the industry. Span-Track made its debut in 1992 and revolutionized the carton flow industry. High profile Span-Track increases efficiency by providing better flow, fewer hang-ups, and greater storage density than the alternatives—plastic wheel rails or other carton flow solutions.

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How Dimensional Shipping Weight Affects You

January 14, 2015

If you haven’t taken a look at your shipping invoices lately or talked to your freight rep, you probably should do so before the day is out. Significant changes have been made in the way shipping costs are calculated and it will impact your bottom line – no matter what you’re shipping.

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10 Ways to Keep Orders Moving During Your Busiest Season

December 23, 2014

I received a newsletter the other day that really hit home during this busy Christmas season. It was about keeping warehouse order pickers motivated in their work and I thought, “That’s really key during peak seasons when highly stressed workers can get burned out quickly.” So, how do you keep order pickers moving when they’re already under the gun?

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Posted in Automation, Conveyor, Order Picking & Fulfillment, Product Ideas, Robotics, Safety & Ergonomics, Warehousing, Workbenches & Stations| No Comments »