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Information on the products and techniques to better store, handle, and move products in your facility.

The Fundamentals: High Profile Span-Track Carton Flow Tracks

January 22, 2015

High Profile Span Track Carton Flow

 What is high profile Span-Track?

UNEX’s high profile Span-Track was the first full-width roller track in the industry. Span-Track made its debut in 1992 and revolutionized the carton flow industry. High profile Span-Track increases efficiency by providing better flow, fewer hang-ups, and greater storage density than the alternatives—plastic wheel rails or other carton flow solutions.

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How Dimensional Shipping Weight Affects You

January 14, 2015

If you haven’t taken a look at your shipping invoices lately or talked to your freight rep, you probably should do so before the day is out. Significant changes have been made in the way shipping costs are calculated and it will impact your bottom line – no matter what you’re shipping.

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10 Ways to Keep Orders Moving During Your Busiest Season

December 23, 2014

I received a newsletter the other day that really hit home during this busy Christmas season. It was about keeping warehouse order pickers motivated in their work and I thought, “That’s really key during peak seasons when highly stressed workers can get burned out quickly.” So, how do you keep order pickers moving when they’re already under the gun?

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Posted in Automation, Conveyor, Order Picking & Fulfillment, Product Ideas, Robotics, Safety & Ergonomics, Warehousing, Workbenches & Stations| No Comments »

How Distribution Centers are Working to Reduce Costs

November 25, 2014

picking area at a distribution center

This year’s Logistics Management magazine distribution center operations survey has an excellent analysis of recent warehousing trends at a national level. One of the more intriguing (and perhaps helpful) questions, was on the actions DC operators are taking to lower operating costs.

When it comes to those costs, the pressure is always on. Particularly in those unfortunate companies where the distribution center is considered just a cost, not a chance to add value. Even if you are hitting cost targets, you are probably interested in reducing operational costs without reducing effectiveness.

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Upcoming Material Handling & Logistics Events

November 21, 2014

Trade Show Floor

We’ve compiled a list of upcoming materials handling, logistics, manufacturing, and other conferences you may want to attend in the coming months. Stay tuned – we’ll add more as they become available.

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Order Picking Error Rates: What’s Acceptable?

November 5, 2014

order picking at a conveyor line

It’s easy to say that you’re striving for 100% accurate pick rates, but how realistic is that goal? And should it be the actual number you shoot for? Mis-picked orders, any number of them, are expensive. Incorrect orders are expensive to re-pick. They’re expensive to return and restock. Shipping dollars are lost both directions. Most importantly, mistakes are expensive because they can cost you customers.

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Questions to Ask: Carousel Picking Systems

October 28, 2014

horizontal carousels

Carousels are a high performance order picking technology option, but only if you match them to the right operational needs and applications. If you are considering a carousel system for your operation, it’s important to understand when these “goods to person” picking systems are appropriate, and where manual picking might still work better for you. The real issue is, can you make a carousel, or any automated solution, outperform a good manual system?

The answer is: not always. Let’s look at ways you can push your project in the right direction.

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How Flow Rail Systems Improve Drive-In Racks

October 17, 2014

drive in application converted with flow rail

Drive-in rack is one of the best high-density pallet storage methods available, but it’s always had some drawbacks:

  • Forklift damage within the lane is always a possibility as drivers must drive in, then back out inside the rack structure
  • Since there must be driving space, drive-in racks lack lateral braces, which make them somewhat more vulnerable to collapse if struck
  • Driving into and out of that rack structure also takes time
  • Drive-in racks allow you to store only one SKU per bay
  • Drive-in structures are typically 30 to 40% empty at any given time

Now there is a way to get the benefits of drive-in rack – dense storage through deep lanes – without the dangers inherent with driving into the rack space.

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This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Space Saving, Warehousing| No Comments »

Pick Light vs. Voice-Directed vs. RF Picking Systems

October 1, 2014

light directed picking

These systems are at their best for open case picking systems. When you’re picking full pallets and cases, they’re less useful, although that depends on the situation. You can mix these systems in a single facility of pick pod area for maximum effect with inventory slotted to match the necessary profile. Each has a role, depending on what you’re picking, how your facility is set up, and the nature of your picking methodology. What might be best for a given situation?

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Lean Warehousing and Manufacturing Roundup

September 14, 2014

flow cell work station application

Lean manufacturing has been the rage for some time now, but the process isn’t as prevalent in the warehousing and distribution sector. This is unfortunate, because the principle of doing more with less speaks to the very core of warehousing. The reason to go lean in warehousing is to reduce reliance on warehousing. Here is a lean roundup of articles, blog posts, video, and more from around the web.

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