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Bridging the Gap Between Warehouse and Office

February 13, 2013

The Gap Between Warehouse and Office

The warehouse. The office.

Sometimes it’s as if one doesn’t exist to the other. As one customer told us, “it’s like we have two companies here, and one doesn’t know what the other is up to.”

But when you’re trying to improve your operation, or even to operate well, it’s impossible to separate the two functions. Decisions can be made in one area that can impact the other severely, so communication and cooperation are vital. Too bad it doesn’t always work that way. How can you improve it?

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Posted in Docks & Shipping, Order Picking & Fulfillment, ROI, Warehousing| No Comments »

Warehousing: Hidden Productivity Gremlins

January 31, 2013

box gremilin in a warehouse

Whether you’re operating a dedicated distribution center or the order fulfillment or stock warehouse of a manufacturing operation, most industrial facilities deal with storage and warehousing to some degree. In the not-so-distant past, warehousing was treated mostly as a cost center – a necessary evil that had to exist so that the more profitable parts of an enterprise could operate. Thankfully, more enlightened thought has prevailed recently.

Order fulfillment and storage are not just places you can save money – they can earn money. If the gremlins don’t get you.

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Posted in Material Handling, Order Picking & Fulfillment, Third Party Logistics, Warehousing| No Comments »

Ideas for Cost Savings in E-Commerce Warehouses

December 6, 2012

Jay Moris has an excellent article in Inbound Logistics on ways you can cut expenses in your e-commerce operation. Some quick pointers are below.

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Posted in Automation, Docks & Shipping, Material Handling, Order Picking & Fulfillment, Supply Chain, Warehousing| No Comments »

What Does It Cost to Store a Pallet in Third-Party Storage

September 24, 2012

If you’re paying someone to store a pallet for you, what’s reasonable? Are you overpaying for convenience or location? It’s not easy to compare 3PL vs. 3PL, or even your own warehouse so you know for sure if you are getting value for your money. But there are some basic assumptions you can make to help you understand what you’re dealing with, the costs the 3PL may experience, and reasonable costs for your storage projects.

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Warehousing| 2 Comments »

Tips to Prevent and Reduce Pallet Rack Damage

September 14, 2012

damaged rack post

Pallet racks are frequently subject to abuse, and even the toughest rack will need some cautious handling, processes, guarding equipment, and other help to remain in service. Racks can be overloaded, hit by heavy forklifts, misloaded, and otherwise impacted. These are some tips to help you avoid the frustration, expense, and danger of rack damage.

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Video: Danger in the Rack Aisles

August 21, 2012

Although this incident took place in a big-box warehouse store, it could have happened in any number of industrial warehouses across the country. The presence of order pickers, shoppers, or others in a rack aisle is a top safety concern, in particular if the aisle on the other side of the rack row is being restocked. Most likely this accident was caused by a push from the opposite side of the racks.

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Posted in Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Conveyor Down in the 2nd Shift, On a Holiday Eve

July 13, 2012

This note came to us regarding one of our Service & Maintenance clients, a major retailer distribution operation in Dallas, TX, and the experience it had with our technician. With a power conveyor out during the evening, the night before a holiday, he needed fast assistance.

“Tuesday night (July 3) we experienced a significant conveyor failure on night shift. The belt on a straight conveyor section leading into a critical area had broken and wrapped around the drive unit. A huge mess on the night before a holiday.”

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10 Ways to Reduce Inventory Errors Due to Order Picking

June 25, 2012

checking inventory at a warehouse

“We keep making mistakes”

Mistakes happen, but in order picking operations, reducing the number of errors is critically important. Order picking is the last touch point between you and your customers. When it comes to customer relations, it’s more important than any public relations, press releases, or websites your company can create. No matter if you’re shipping direct to consumers or to another processing operation, customers are directly impacted. Not only is the customer with the incorrect order harmed, so are potential future customers who suffer because of inventory errors delaying orders.

What are some ways you can increase inventory accuracy related to order picking?

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Posted in Automation, Industrial Shelving, Material Handling, Order Picking & Fulfillment, Supply Chain, Warehousing| No Comments »

Protecting Order Pickers in Rack Aisles

June 22, 2012

Picking orders in a pallet rack aisle

“We need help before someone gets hurt”

The situation is familiar: in a busy warehouse or distribution center, you can have dozens or hundreds of order pickers that walk the floor with carts and clipboards or scan guns to pick orders for shipping. These are usually focused people who have the job in mind. After all, you’ve probably told them how speed is of the essence – which it is. The problem is that in many or most operations, there are also powered industrial trucks (forklifts, walkies, electric powered jacks) operating in the same space, often in cramped pallet rack aisles. And guess what? They’re busy and focused on the job, too.

And these two groups are working the same space, at the same time. It’s almost assured that if you have this situation, you’ve had accidents, or near-accidents — which you may never hear of, until the near-miss isn’t a miss at all.

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Security, Supply Chain, Warehousing| No Comments »

DCVelocity: The Top 12 Distribution Center Metrics

May 22, 2012

a picking operation with conveyors and carousels

This month’s DCVelocity magazine featured its annual report on DC Metrics – a great tool for benchmarking your warehouse operations. The survey was issued to the magazine’s readers and members of WERC, by researchers from Georgia Southern University and a consulting firm partner.
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Posted in Material Handling, News, Order Picking & Fulfillment, ROI, Supply Chain, Warehousing| No Comments »