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Information on the products and techniques to better store, handle, and move products in your facility.

How to Implement the 5S Approach in Workcells & Workstations

January 4, 2012

workstation with 5S implementation

Based on 5 Japanese words that begin with ‘S’, the 5S Philosophy hones in on effective work place organization and standardized work procedures. When correctly implemented, it reduces waste, increases efficiency, and overall work quality. You’ll also have a safer, more effective operation and employees who are more checked in than they were before. It simplifies work flow and helps you find inefficiency.  You may see things like empty flow racks, needless processes, over stocking, redundant operations,  looming maintenance problems, and more.

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Posted in Docks & Shipping, Industrial Shelving, Manufacturing, Material Handling, Order Picking & Fulfillment, Safety & Ergonomics, Space Saving, Supply Chain, Sustainability, Warehousing, Workbenches & Stations| No Comments »

6 Ideas to Keep Your Warehouse Clean

January 3, 2012

One easy way to gauge a warehouse or manufacturing plant ‘s effectiveness is to check how clean it is. Cleaner facilities are more productive, tend to be safer, and tend to be more organized.

Whether your facility features gleaming floors or just keeps debris from packaging materials, pallets, and accumulated junk under control, being cleaner is well worth the time investment. People who work in a disorganized facility where things just feel sloppy won’t work as well. They may make more errors. They won’t have pride in the operation.  An inch of dust on rack beams or beneath conveyor legs sends a message to workers. You don’t need a sparkling facility with floors so clean you could have lunch on them, but a well-lit, organized, pleasant place to work can be helpful in employee attitudes and retention.

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Posted in Docks & Shipping, Industrial Shelving, Manufacturing, Material Handling, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Warehousing| 5 Comments »

A Different Sort of Sorter

December 2, 2011

Sortation systems in distribution is application driven – typically we are talking about order fulfillment (retail, wave pre-sorting, inbound putaway sorts), shipping (end of line carrier sortation, ship to stores), and returns. Traditional sweep sorters, cross-belt, narrow slat & shoe, or belt sorters are often thought of as “for the big guys” in large operations. SpanTech’s new TranSorter is  different, and it’s rolling out at Modex 2012. A sneak peek video below:

The TranSorter is built for hard to sort items, such as fragile items that require different handling. It’s good for ultra-lightweight items, poly bags, etc.  It’s scalable, flexible, and affordable due to truly modular design, a world of layout possibilities, and competitive pricing. It can also deploy quickly, with 6-8 week delivery times and a couple days installation time. If you’re planning to attend Modex, check it out.

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Posted in Automation, Conveyor, Cross Docking, Docks & Shipping, Material Handling, News, Order Picking & Fulfillment, Pallet Rack, Warehousing| No Comments »

Robotics and End of the Line Packaging

November 18, 2011

End of line case packing robot with conveyor

The end of a manufacturing or distribution line is where the rubber meets the road for many operations. It’s potentially the last place where you have direct control of your product before it ships to retailers or direct customers. It’s where you can add a lot of value…or spoil a lot of value. The end of the line in many ways is more important to your company’s image as all its public relations, its websites, its brochures. It is often where your reputation can be made.

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Posted in Automation, Docks & Shipping, Manufacturing, Material Handling, Order Picking & Fulfillment, Palletizers, Robotics, Safety & Ergonomics, Supply Chain| No Comments »

Hand Carts vs. Pallets for Retail Distribution

September 19, 2011

Pallet and order picking carts for retail distribution
Retail distribution facilities have multiple options for shipping product to store locations. They can send full pallets which must be unwrapped, unloaded, and stocked at the store location. They can send packed carts that can easily be rolled onto store floors and stocked at the point of sale. What method works best?
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Posted in Cross Docking, Docks & Shipping, Material Handling, Order Picking & Fulfillment, Supply Chain, Warehousing| No Comments »

Warehouse & Order Fulfillment: Hiring Good People

July 19, 2011

Warehouse manager

Finding qualified candidates for warehouse production work isn’t easy. This is particularly true with supervisors who understand how kitting, ticketing, and storage operations. You want people who know the work, and who can supervise and motivate your employees. Qualified candidates are often the kind of people who aren’t online perusing jobs. They aren’t going to temp agencies. It’s a unique and difficult situation for warehousing operations. Quite often, they must be bilingual to supervise an increasingly Spanish-speaking workforce.

Posted in Automation, Docks & Shipping, Order Picking & Fulfillment, Warehousing| No Comments »

Picking to Cartons vs. Picking to Totes

July 14, 2011

Order picking on a conveyor with carousels

In a pick-to-tote operation, you have the advantage of a dedicated packing function. Since totes can be “one size (or a range of them) fits all”, your pickers can easily pick and organize totes as they navigate the system, either on conveyor or in carts. They aren’t thinking of anything but getting the pick right. Trained packers at the end of the line cartonize the orders, often using state of the art packing stations and consolidated equipment & materials. This means that you’ll have at least two employees (the picker(s) and the packer) touching each order, and that the packing group will need more square footage.  What if you decided to pick directly to cartons, eliminating the totes and reducing or eliminating the packing group?

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Posted in Automation, Conveyor, Docks & Shipping, Material Handling, Order Picking & Fulfillment, Pack Expo, Space Saving, Warehousing| No Comments »

Proper Storage and Handling of Prescription Drugs

June 21, 2011

warehouse storage - pharmaceutical

When it comes to storing controlled substances, in particular prescription drugs, the warehouse and bulk storage aspects are important for pharmaceutical, hospital central supply warehouses, or retail outlets. This is an area where many people who should not have access to medication may find easier opportunities for pilferage. The FDA offers some guidelines on how to operate securely, and within regulations. State licensing laws will typically reflect the minimum Federal requirements, but may exceed those, when it comes to the storage and handling of prescription drugs.

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Posted in Docks & Shipping, Industrial Shelving, Material Handling, Order Picking & Fulfillment, Pallet Rack, Security, Warehousing| No Comments »

Seegrid Automated Pallet and Tow Trucks: No Driver Needed

June 16, 2011

Seegrid Unmanned Industrial Pallet Truck

Cisco-Eagle has partnered with Seegrid to offer automated, unmanned industrial pallet and tow trucks as part of our continuing focus on automated storage systems.

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Posted in Automation, Cross Docking, Docks & Shipping, Lifts, Manufacturing, Material Handling, News, Order Picking & Fulfillment, Robotics, Warehousing| No Comments »

Ten Reasons to Automate your Operation

June 10, 2011

automated robotic palletizer

In the not-too-distant past, most companies that weren’t running immense distribution operations, who didn’t have multiple facilities, who didn’t run 24-hour shifts, didn’t even consider automation. Too expensive, they’d say. Too much risk. Too little upside if things go wrong.  All valid in context, if we were in 1998. But the reality is this: While most costs—personnel, land, energy— have increased, automation costs have remained steady or declined across the board. The reality today is that the four guys stacking pallets at the end of a line, even for a single shift, even at low wages, are more expensive than a well configured palletizing system.

Those costs aren’t going to do anything but escalate, either. Listed are ten ways automation has become more relevant, even to mid-size operations:

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Posted in Automation, Conveyor, Manufacturing, Material Handling, Order Picking & Fulfillment, Robotics, ROI, Safety & Ergonomics, Warehousing| No Comments »