Pallet & Warehouse Racks | Warehousing Insights | Material Handling Systems - Part 3
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Bowing, Leaning and Out-of-Square Pallet Racks: Causes & Solutions

July 8, 2021

A row of heavily loaded pallet rack in an industrial warehouse.

Racks will often be damaged over a long lifetime of use. When you see a bent beam, out-of-square beam, damaged upright or other issues with your pallet racks, you can’t ignore it.

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How to Safely Modify Your Pallet Racks

June 1, 2021

Pallet rack design and reconfiguration is a process you must engage carefully.

The nature of pallet racks—adjustable beams and teardrop connections on uprights—invites reconfiguration. Many rack manufacturers’ beams easily connect to other manufacturers’ teardrop uprights, which lets you mix & match components. This versatility can invite trouble if all the factors aren’t considered. Before you adjust beams, add new loads or reconfigure your racks, consider all the factors.

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Pallet Rack Clearances: Lateral, Vertical and Building Structures

May 11, 2021

Warehouse rack with worker placing a pallet into tight space on a pallet rack

One of the critical aspects of pallet rack system design, aside from the specs of the rack itself, are the various clearances between rack components, the loads and the surrounding environment. Flue space can be critical for fire safety compliance. Space between a rack row and the row behind it can contribute to a safer and more effective rack system. Narrow aisles can contribute to accidents. Too tall? You could cause damaged and falling inventory, as well as damage to fixtures or HVAC components.

At the end of the day, the space around the rack is nearly as important as the rack itself.

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Pallet Rack Safety: Preventable Risks

February 16, 2021

warehouse worker and pallet rack aisles.

Pallet racks are safe and stable storage for pallets and bulk loads in warehouses, factories and other facilities, but you should be aware of the kind of dangers they pose when misapplied, modified or neglected. In any safety program, you’re always looking for risks you can prevent. What are some avoidable risks when it comes to pallet rack?

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Pallet Racks, Sprinkler Systems and Warehouse Fire Precautions

January 19, 2021

Pallet rack system

All warehouses have fire risks, ranging in severity. Facilities flammable loads like paper, aerosols, liquors or fiber are at higher risk than others, but any load on wood or plastic pallets can catch fire.  For instance, manufacturing facilities with airborne debris are at more risk than those storing ceramics or steel components. While storage racks are not among leading causes of warehouse fires, (or even a cause, except for their loads) they can play an important part in reducing spread and damage.

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Tips for Better Drive-In Rack Specifications, Operations and Safety

December 15, 2020

A drive-in pallet rack system being loaded in a frozen storage warehouse.

When you need exceptionally high-density pallet storage, drive-in racks deliver space savings by eliminating forklift access lanes. They’re last-in, first-out storage ideal for stock that doesn’t need active inventory rotation and will be picked and used in a relatively fast manner. There are challenges to any storage system, of course. This guide should help you find ways to reduce the problems and operate your drive-in rack system more efficiently and safely.

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Making Your Cantilever Rack Safe

October 8, 2020

cantilever rack system storing lumber and tubing, outdoor application

Cantilever racks are built to handle long, heavy loads such as pipe or steel tube, lumber, wood or metal sheets, furniture, elongated crates and lots more. The design is simple–a central column with cantilevered arms extending from one or both sides. Safety is critical in any warehousing or industrial storage area, including cantilever storage. Given the heavy and bulky nature of the loads, here are some things you should be aware of to make sure your racks are safe.

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Shoptalk: Safer Pallet Rack Operation

August 4, 2020

pushback rack

In this installment of Cisco-Eagle’s Shoptalk series, Scott, who works in our Tulsa marketing department, shows you what to look for to keep your pallet rack safe.

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Shoptalk: Pushback Rack For High Density Storage

July 9, 2020

pushback rack

In this installment of Cisco-Eagle’s Shoptalk series, Matt, who works in our Houston sales division, reviews the advantages that a pushback rack system can have in multiple aspects of warehousing and storage.

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How to Add Carton Flow to Pallet Racks

May 21, 2020

Carton flow tracks set into pallet rack in a distribution center
Above: flow storage installed on pallet rack beams in a distribution center

To increase warehouse productivity, reducing the time it takes for people to execute a task is always going to pay off. One way to do that is to concentrate on picking areas so that people are able to get what they need faster and more efficiently. A common gravity flow application is to mount shelves of flow storage on pallet rack so you can mix & match gravity flow and bulk pallet storage in the same structure for both existing and new rack systems.

Whether you’re adding flow storage to an existing rack system or building it from new, this guide should help you get started.

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