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How Flow Rail Systems Improve Drive-In Racks

October 17, 2014

drive in application converted with flow rail

Drive-in rack is one of the best high-density pallet storage methods available, but it’s always had some drawbacks:

  • Forklift damage within the lane is always a possibility as drivers must drive in, then back out inside the rack structure
  • Since there must be driving space, drive-in racks lack lateral braces, which make them somewhat more vulnerable to collapse if struck
  • Driving into and out of that rack structure also takes time
  • Drive-in racks allow you to store only one SKU per bay
  • Drive-in structures are typically 30 to 40% empty at any given time

Now there is a way to get the benefits of drive-in rack – dense storage through deep lanes – without the dangers inherent with driving into the rack space.

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This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Space Saving, Warehousing| No Comments »

What’s the Best Pallet Rack for Your Application?

September 15, 2014

Drive-in Pallet Rack

When approaching pallet rack choices, cost, storage density and construction elements all play a role in making a choice. While cost is always a prime concern, be mindful that cost is often tied to storage density. Cheaper pallet rack tends to not have as much storage density as more expensive rack. But before you consider cost, you must decide what applications you will use the pallet rack for.

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Tool & Die Storage Done Right

August 29, 2014


We all know what happens to tooling and die when it’s stored haphazardly. Bumped and scratched, a chip here, a nick there, and suddenly your machining just isn’t what it used to be. The quality has slipped, maybe more products are being returned, there’s an increase in customer complaints. It’s too valuable and too expensive to risk. What are your options?

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Additions to Improve Your Pallet Storage

August 22, 2014
Pallet Rack with Safety Netting
 Pallet Rack with Mesh Cages

Pallet Rack with Safety Netting

Pallet Rack with Wire Mesh Caging


People store all kinds of things on pallet rack – from truck engines to fine jewelry. How do you protect valuable goods from being accessed by unauthorized personnel? What about inventory toppling off the back of the rack into an aisle where workers are?

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Posted in Inventory Management, Material Handling, Order Picking & Fulfillment, Pallet Rack, Product Ideas, Safety & Ergonomics, Security, Warehousing| No Comments »

How to Measure and Improve Industrial Storage Space Efficiency

August 18, 2014

Warehouse racks in a layout

All too often, companies struggle because the size of their warehouse is considered in the planning stage, but not the efficient use of that space.

A facility is purchased or leased with the desired set of characteristics, and then work begins. There are significant opportunities in many operations to size up the business mix, order trends, product slotting, and facility layout in a way that helps improve everything from storage density to pick rates to error rates to labor costs. But first we must know the total storage potential of the facility, and work backwards from there.

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Guard Rail: When, Where and What

August 15, 2014

Forklift stopped by guardrail

Choosing guard rail can be confusing unless you understand clearly what kinds of conditions you are protecting against and what assets you are protecting. Whether it be fall protection for workers or asset protection from industrial vehicle usage, there is a guard rail that fits that need.

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Posted in Manufacturing, Material Handling, Pallet Rack, Product Ideas, Safety & Ergonomics, Warehousing| No Comments »

Safety Gates & Rails Protect People, Equipment, & Inventory (Video Library)

July 30, 2014

steel guard rails

According to the U.S. Bureau of Labor Statistics, there were nearly 3 million workplace-related injuries and illnesses reported during 2012, resulting in an incidence rate of 3.4 cases per 100 equivalent full-time workers. Additional research notes there were 219,630 non-fatal workplace injuries involving falls, slips, or trips and 704 fatal injuries in 2012.

To prevent workers from falling from raised platforms, stairs, and crossovers and to protect drivers from collisions and other safety hazards, Cisco-Eagle’s selection of barriers, rails, fencing & gates can provide industrial strength safety equipment for warehouses, industrial, and other facilities. The following video gallery showcases the benefits of Cisco-Eagle’s safety barriers, including guard railing, partitions, machine guards, bollards, and more:

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Posted in AisleCop, Pallet Rack, Safety & Ergonomics, Video, Warehousing| No Comments »

Innovations in High Density Storage

June 13, 2014

SpeedCell Dynamic High Density Storage
Ever find yourself wondering how you can get more out of your pallet rack? Do you have goods that take up very little space, but your pick operations don’t call for entire pallets full of the product? Then you might need to look at ways to achieve more density in your storage, and we’ve recently found a gem of a product that can help you out. It’s called Dynamic High Density Storage and it’s made by SpeedCell.

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5 Common Mistakes People Make with Pallet Racks

June 5, 2014

Pallet rack system

When it comes to warehouse storage, pallet racks provide an optimal, easy-to-maintain solution. They’re the most common way of storing pallet loads in the world, and they’re used in the vast majority of warehouses, manufacturing facilities, commercial operations, and even retail stores. Whether you’re dealing with selective, pushback, drive-in, or other types of racks, the issues are frequently similar.

Safe pallet rack operation involves understanding how to properly use racks; an otherwise safe rack can become dangerous and expensive if used incorrectly. Here are 5 common mistakes people make with pallet racks—and what you can do to ensure you don’t make any of them in your warehouse.

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Posted in Pallet Rack, Safety & Ergonomics, Warehousing| 1 Comment »

More is More: Estimating Pallet Rack Upright Capacities

December 9, 2013

pallet rack system

When you are configuring a pallet rack system, there are two types of capacity to take into account: beam capacity and upright capacity. Getting those capacities right is a critical factor in safe, efficient rack operations, so understanding why they are very different numbers is important. 

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Posted in Pallet Rack, Warehousing| No Comments »