One easy way to gauge a warehouse or manufacturing plant ‘s effectiveness is to check how clean it is. Cleaner facilities are more productive, tend to be safer, and tend to be more organized.
Whether your facility features gleaming floors or just keeps debris from packaging materials, pallets, and accumulated junk under control, being cleaner is well worth the time investment. People who work in a disorganized facility where things just feel sloppy won’t work as well. They may make more errors. They won’t have pride in the operation. An inch of dust on rack beams or beneath conveyor legs sends a message to workers. You don’t need a sparkling facility with floors so clean you could have lunch on them, but a well-lit, organized, pleasant place to work can be helpful in employee attitudes and retention.
Sortation systems in distribution is application driven – typically we are talking about order fulfillment (retail, wave pre-sorting, inbound putaway sorts), shipping (end of line carrier sortation, ship to stores), and returns. Traditional sweep sorters, cross-belt, narrow slat & shoe, or belt sorters are often thought of as “for the big guys” in large operations. SpanTech’s new TranSorter is different, and it’s rolling out at Modex 2012. A sneak peek video below:
The TranSorter is built for hard to sort items, such as fragile items that require different handling. It’s good for ultra-lightweight items, poly bags, etc. It’s scalable, flexible, and affordable due to truly modular design, a world of layout possibilities, and competitive pricing. It can also deploy quickly, with 6-8 week delivery times and a couple days installation time. If you’re planning to attend Modex, check it out.
If you are in the warehousing or material handling industry, you’ll find yourself identifying warehouse and handling equipment in movies or television shows quite often. Many of us have seen, for instance, the NFL graphics of a large distribution system used on Fox network for years. I’ve pointed out Hytrol conveyors in movies to my wife for years, to the point where she says it first when she sees it.
For fun, we have put together a list of the more famous scenes in entertainment history involving material handling equipment, and how it could have been done better.
When it comes to storing controlled substances, in particular prescription drugs, the warehouse and bulk storage aspects are important for pharmaceutical, hospital central supply warehouses, or retail outlets. This is an area where many people who should not have access to medication may find easier opportunities for pilferage. The FDA offers some guidelines on how to operate securely, and within regulations. State licensing laws will typically reflect the minimum Federal requirements, but may exceed those, when it comes to the storage and handling of prescription drugs.
“We pride ourselves on our product quality, our service, and our integrity,” said a letter from the company. These values have guided us through the years and helped us form relationships with companies such as Cisco-Eagle that brought us to where we are today. We value this relationship and do not take it for granted.”
“Cisco-Eagle appreciates the recognition, as we consider Nashville Wire to be a quality partner with excellent products for our clients,” said Cisco-Eagle president Steve Strifler. “It’s the kind of relationship that can help everyone involved – our customers most of all.”
Pictured is the plaque that was sent accompanying the notice.
Wire gauge is a crucial element in wire pallet rack deck design and is also one of the first places manufacturers look to when needing to cut costs, meaning it’s one of the first places you should look when comparing decking for your pallet rack project. Lower cost is great, but only if you’re getting the capacity and durability you need.
Just because two decks are the same size in no way makes them the same deck. That can be all right, so long as both can hold your load and last for the long term.
Pallet rack storage is relatively inexpensive and extremely common. In many facilities, it also consumes the majority of square footage. When you can cut down on this space, significant gains can be made that allow you to use the square footage for other purposes. Here are some ideas for reducing your rack storage footprint while maintaining storage capacity. Read the rest of this entry »
One percent of factory accidents involve forklift trucks, but the forklift accidents produce ten percent of the physical injuries. That’s an astonishing ratio, but not all that surprising given the nature of forklifts and the way they are utilized. Forklifts are dense, heavy-mass vehicles. When they collide with something – or someone – the results are devastating, even at low speeds.
Some leading types of lift truck accidents are:
Workers struck by forklifts
Loads are dropped onto employees
Driver catches his body between the forklift and other objects
The forklift is driven off the loading dock
Kind of a terrifying list, don’t you think?
Most forklift accidents are blamed on operator error, but that is just partially true – and something of a cop-out. Rough estimates say that a quarter of forklift accidents could be avoided by addressing environmental concerns. When you eliminate those, it helps you understand better when a driver is truly ineffective, or just hamstrung by the way your warehouse is set up. In other words, before you point the finger at the driver, take a look at your operation…
How much difference can a fully enclosed pallet rack upright make? When it comes to the kind of significant injuries, product damage, and overall safety of a warehouse or commercial facility, the minor cost differences are insignificant compared to the potential savings if you prevent just one accident over the next decade. Imagine suffering an accident like this one.
You can see some of the mistakes happening in this video. Others aren’t so obvious.
What were the problems here?
#1: The driver is traveling too fast. That said, he’s not racing, but that doesn’t matter. He’s carrying a wide load through a narrow space. He was either distracted or he went faster than he should have through a tight spot, or both.
#2: The aisle is cluttered. Why create a pinch point with stacks of drums? Poor housekeeping in a warehouse is dangerous. One of the best things you can do for safety in your warehouse is to make sure there is adequate — or more than adequate — aisle space. It should be clear, it should be clean, it should have space and it should be highly visible. It should never be close to this tight. If you need space, find it elsewhere.
#3: The pallet racks were possibly overloaded. That forklift was moving too fast for the situation, but it wasn’t pedal-to-the-metal-fast. Although the weight of a forklift can turn a slow impact into devastation, a properly loaded, undamaged rack with upright post protectors should not necessarily collapse when struck slowly. While you never want to smack an upright, exceeding rack capacities can make them much more susceptible to collapse, even to minor impacts. Always know your listed capacity, and stick to it.
#4: The uprights may have suffered previous damage. This can cause a collapse. I’ve been in warehouses where you could walk for five minutes and find a dozen bent uprights. That’s insanity. There isn’t any way to tell whether or not the upright was dented from this video, but the point is this: routinely inspect your racks and assess your uprights. They’re cheap to replace, and doing so could prevent injuries and major accidents.
#5: The driver should not have fled the forklift. It has a cage for a reason — to protect him from falling objects. He was much safer inside than he was doing the “Die Hard” jump out.