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Information on the products and techniques to better store, handle, and move products in your facility.

Choosing a Replacement Electric Motor

February 10, 2015

conveyor motor with C face

When your conveyor motor stops working, do you know what you need to quickly replace it? How do you even know what the original motor was rated?
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Air Balancers and Hoists: What’s the Difference?

February 5, 2015

Hoists and Balancers - The differences

Lifting systems vary widely in type, capacities and sizes. Each is created to meet job specific requirements of load capacity, cycle times, and lift range. Handling accuracy and smoothness are also considered. The two types of lifting systems addressed here are the air balancers and chain hoists.  They do essentially the same job: lifting an item into the air either from storage or a flat surface. So which might work for you?

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10 Ways to Keep Orders Moving During Your Busiest Season

December 23, 2014

I received a newsletter the other day that really hit home during this busy Christmas season. It was about keeping warehouse order pickers motivated in their work and I thought, “That’s really key during peak seasons when highly stressed workers can get burned out quickly.” So, how do you keep order pickers moving when they’re already under the gun?

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Posted in Automation, Conveyor, Order Picking & Fulfillment, Product Ideas, Robotics, Safety & Ergonomics, Warehousing, Workbenches & Stations| No Comments »

High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

December 16, 2014
Push-Back Rack

VS

Drive-In Rack

VS

Drive-In Rack

When comparing different methods of storing and accessing pallet loads on rack, the choices can be a little mind boggling. Do I go with Push-Back Rack using gravity feed to deliver loads to the front edge? What about the loss of vertical space? What if something gets hung up? How about Drive-In Rack? Do I trust my forklift drivers to maneuver carefully enough? What would a rack collapse cost me? Does horizontal flow rail work for me? Can I deliver goods fast enough?

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This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

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Hand Trucks vs. Power Lift Hand Trucks

November 19, 2014
Hand truck
Hand truck

I imagine most everyone has used a hand truck. They’re great for moving heavy loads faster and easier than hauling them manually. But what about unloading that hand truck once you get the load where you want it? Can your back handle the last couple of boxes at the bottom of the stack? How are your knees? How’s your upper body strength? Can everyone working in your operation safely and easily lift the load to shelving or a work table?

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How Flow Rail Helps Reclaim Storage Space In Push-Back Rack

October 30, 2014

PushBack Rack

Push back rack operates through a system of carts that ride on rails in the pallet rack. Each set of rails has an incline through which gravity “pushes” all pallets toward the front of the rack. The carts fit atop one another when the bay is empty, and as pallets are placed on carts, previously loaded carts are “pushed back” by each added pallet, hence the name for this rack system. Push back rack is a last-in first-out system that reduces pick time because all pick faces are at the front of the pallet rack. While there are many benefits in using Push back rack, there are also some limitations.

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This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

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Posted in Pallet Rack, Product Ideas, Space Saving, Warehousing| No Comments »

Advantages of Modular Systems

September 22, 2014

Modular Workbench Systems

Ever try adding new equipment to a work space? Typically, the new stuff doesn’t fit nicely with the old stuff –  holes don’t line up, one is taller than the other, larger, or smaller. You end up frustrated, and waste a great deal of time and money trying to get new parts to work together with the old. That’s why modular is the way to go if you think you might be adding to a system at some point.

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Posted in Industrial Shelving, Material Handling, Product Ideas, Space Saving, Workbenches & Stations| No Comments »

Moving Materials Efficiently without a Forklift

September 5, 2014
Lift'N Buddy

Powered Lift Hand Truck

Lifter Transporter

Lifter Transporter

Portable Stacker

Portable Stacker

Manual Stacker

Manual Stacker

Counterweight Stacker

Counterweight Stacker

Powered Stacker

Powered Stacker

Non-Straddling Stacker

Non-straddling Stacker

In facilities that ship mixed loads or do order fulfillment, materials may not always be palleted when moved or in full pallet loads, which makes forklift use less efficient and more troublesome than some often overlooked methods that work quite well.

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Posted in Docks & Shipping, Inventory Management, Material Handling, Order Picking & Fulfillment, Product Ideas, Safety & Ergonomics, Warehousing| No Comments »

Long Item Storage: Comparing Traditional and Roll-Out Cantilever Racks

August 29, 2014

Crank Out Cantilever Rack

If you’ve got conduit, tubing, rebar, pipe or bar stock, you need cantilever rack – period. Get it off the floor, off of standard shelving and pallet rack, and put it somewhere you don’t have to fight with it each time you need some. If you’re really smart, you’ll put it where overhead lift equipment can get to it – because once you get it stored right, you’ll wonder what the heck you were thinking earlier.

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Tool & Die Storage Done Right

August 29, 2014


We all know what happens to tooling and die when it’s stored haphazardly. Bumped and scratched, a chip here, a nick there, and suddenly your machining just isn’t what it used to be. The quality has slipped, maybe more products are being returned, there’s an increase in customer complaints. It’s too valuable and too expensive to risk. What are your options?

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