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Information on the products and techniques to better store, handle, and move products in your facility.

How to Create an Effective Warehouse Incentive Program

May 7, 2015

returns center picking operation

Incentive programs are surprisingly common for industrial operations, and they can produce significant savings, quality increases and improved employee satisfaction – if the program is built correctly. In manufacturing, assemblers are often incentivized for quality and speed. In warehousing, it can be reduced product damage, pick rates, error rates or any number of other categories. When companies build out these programs, there are opportunities to create great value. How are companies going about this?

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Hytrol e24™ Rollers vs. Lineshaft and Conventional Motor Driven Rollers

April 21, 2015

Hytrol e24 conveyor sketch

Since Hytrol rolled out the e24™ 24-volt motor conveyor in 2008 at Pack Expo at the Cisco-Eagle booth, we have implemented many projects with the new technology. In fact, it has become 18% of power roller conveyor sales since then. Many manufacturers have copied the concept as well. Its advantages and cost savings are well documented, but this comparison takes it a step farther for several existing types of conveyors.

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Advantages of Modular Buildings in the Warehouse

March 17, 2015

Modular Building

In the past year I’ve toured manufacturing facilities that have office space right on the plant floor.  Those offices had been added as the company grew and needed more supervisors or engineers on the floor. They were using modular offices, of course. Later, I was fortunate to attend a training session on modular offices done by one of our suppliers, and it was amazing the forethought and engineering that goes into these modular buildings.

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New Year’s Resolutions for Your Warehouse

January 6, 2015

2015 is coming up

Resolutions like losing a pound (or 20!), learning to play a musical instrument, starting an exercise program, giving up smoking, or learning a new language are notoriously difficult to stick with. Worthwhile goals tend to be that way. When you’re thinking about what you’d like to do in 2015, save a resolution for your professional life. When it comes to your warehouse operation, since you work on it all day, every day, January is a good time to look at improvements you can make.

What could you resolve to improve in your warehouse this year?

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Posted in Conveyor, Pallet Rack, ROI, Warehousing| No Comments »

Records Storage Warehouses: Questions to Ask

December 11, 2014

records storage facility

The year is coming to an end, and many operations need to address records storage. We see an influx of companies coming to work with us on their records storage and archive storage areas from October through April. With new healthcare and other regulations, companies must store an increasing amount of paper records. If you have enough of a records storage load, and lack either the space or the time to manage your archives, you may opt to use a third party records storage facility.

When you are specifying a vendor, here are some questions you should ask.

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Posted in Industrial Shelving, ROI, Warehousing| No Comments »

Now is the Time to Make Tax Deductible Purchases

December 9, 2014

ASRS System

End of the year purchases are often put on hold for next year’s budget, but if your tax picture looks like you need to trim some adjusted gross income from your corporate tax responsibilities, you should consider tax-deductible property that will help your business move ahead now and in the future.

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How Distribution Centers are Working to Reduce Costs

November 25, 2014

picking area at a distribution center

This year’s Logistics Management magazine distribution center operations survey has an excellent analysis of recent warehousing trends at a national level. One of the more intriguing (and perhaps helpful) questions, was on the actions DC operators are taking to lower operating costs.

When it comes to those costs, the pressure is always on. Particularly in those unfortunate companies where the distribution center is considered just a cost, not a chance to add value. Even if you are hitting cost targets, you are probably interested in reducing operational costs without reducing effectiveness.

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Posted in Order Picking & Fulfillment, ROI, Supply Chain, Third Party Logistics, Warehousing| No Comments »

Order Picking Error Rates: What’s Acceptable?

November 5, 2014

order picking at a conveyor line

It’s easy to say that you’re striving for 100% accurate pick rates, but how realistic is that goal? And should it be the actual number you shoot for? Mis-picked orders, any number of them, are expensive. Incorrect orders are expensive to re-pick. They’re expensive to return and restock. Shipping dollars are lost both directions. Most importantly, mistakes are expensive because they can cost you customers.

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Conveyor Costs: The Information You’re Overlooking

September 30, 2014

conveyor and labeling system

A conveyor system is an investment that you don’t take lightly—you want the best equipment you can buy for your money. The most obvious cost of that equipment will be the dollar number on the initial invoice, but there’s more to consider when purchasing a conveyor. That’s why you should consider the Total Cost of Ownership for your system, and what you can do to decrease it in the long-term.

This article covers the Total Cost of Ownership—why it’s important, how to calculate it, and what you can do to improve it. Read the rest of this entry »

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Warehousing Key Performance Indicators

April 5, 2014

order picking cartons at a distribution center

Key performance indicators – KPI’s – are frequently used in general business to evaluate the success of everything from a specific department to an entire enterprise. They focus on strengths and weaknesses. Many warehousing KPI’s tend to be focused on external performance, such as on-time shipments that directly impact customers. This is a good measure, but the need to go deeper and measure the factors that drive those success rates is critical. What are some KPI’s for warehousing operations?

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