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Information on the products and techniques to better store, handle, and move products in your facility.

What Causes Pallet Rack Collapses?

May 15, 2013

Pallet Rack System

We have all seen the spectacular (sometimes humorous), but often horrifying videos of rack collapses. They’re all over YouTube. But what really happens to cause these dangerous incidents?

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Video: Forklift Approach Warning Light in Action

April 29, 2013

Forklift approach warning lights are an economical way to help alert people on foot to the approach of a forklift, AGV, or other industrial vehicle. In this case, we are able to show you how visible these lights can be in a setting where an order picking vehicle is traveling through a rack aisle, and where someone’s perspective might not allow them to see the approaching danger. The light is very visible, up to fifteen feet preceding the lift.

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Video: Slip & Trip Accidents

April 8, 2013



Check out this video from ESH Safety News America for some common ways people fall in a variety of situations. The video is informative, and sometimes funny (see the shovel part), but the consequences of a slip & fall accident certainly are no laughing matter.

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Don’t Climb that Pallet Rack!

March 18, 2013

To save time, people  sometimes climb pallet racks to pick orders or do other things. This should never happen. While  it’s faster to climb than it is to bring a rolling stair ladder or a forklift in to do it right, it’s dangerous and counterproductive. Do it long enough and there will be injuries.

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Safety and ROI for Industrial Operations

January 30, 2013

Kevin Gue

In a recent blog post, Auburn professor Dr. Kevin Gue, one of the bright minds in the country when it comes to the business of industrial distribution and plant operations, reflected on the reaction to his ProMat 2013 talk on “Designing a Worker-Centric Facility”.  Many salient points emerged:

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Infographic: Safer Pallet Rack Operation

January 29, 2013

Pallet rack is typically safe and easily-maintained storage equipment, whether you are dealing with selective, pushback, drive-in, or other types of rack.  But if you load it wrong, if you don’t inspect and repair/replace damaged components, if you don’t understand your capacities, and if you don’t take steps to ensure your rack isn’t impacted by loading equipment, that safe rack can become dangerous and expensive.

We have created an infographic to help you navigate the most common mistakes people make dealing with pallet racks.  Feel free to share this graphic to any site or other media. It is the first of many infographic posters we’ll be offering to help people operate and maintain material handling equipment.

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OSHA Safety Violations: The Top 10 for 2011

October 24, 2012

OSHA logo

OSHA has released the top safety violations for 2011. It’s not a big departure from recent years, but still worth noting for industrial operations. How many of these potential violations are in areas that are present in your operation? OSHA releases this information in part to allow employers to do the kind of self-inspection and auditing that might help avoid issues.

Most of these violations (and the injuries/costs that accompany them) are preventable.

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Ways to Enhance Training to Protect Pedestrians from Forklifts

October 23, 2012

manager in a warehouse forklift area between rack aisles

According to OSHA, training is the key to forklift safety, and there is fundamental agreement on that. Training can and does make a serious dent in the high injury rates suffered due to industrial traffic. Training must happen, and it must be repeated. But that begs this question: Why has training failed to move the needle when it comes to serious forklift related injuries? The numbers seem to have stabilized at an average of 100 deaths per year, and have stayed consistently at that level for years.

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5 Sheet Metal Storage Alternatives for the Warehouse

September 18, 2012

sheet metal in a production facility

Above: how difficult is it access these sheets?

Sheet metal is one of the most difficult handling challenges out there. It’s simultaneously bulky, heavy, somewhat flexible, and prone to damage if handled incorrectly. It often has sharp edges and corners, making it dangerous to manually move and turn. At higher gauges or in bundles, it requires forklifts, cranes or scissor lifts for safe and effective handling. Even a thin sheet, if it’s 4 x 8, can be too much for a single worker to handle.

Yet, sheet metal is commonly used in manufacturing and fabrication, so finding better sheet metal storage and handling methods is key. What can you do to handle it better?

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Tips to Prevent and Reduce Pallet Rack Damage

September 14, 2012

damaged rack post

Pallet racks are frequently subject to abuse, and even the toughest rack will need some cautious handling, processes, guarding equipment, and other help to remain in service. Racks can be overloaded, hit by heavy forklifts, misloaded, and otherwise impacted. These are some tips to help you avoid the frustration, expense, and danger of rack damage.

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