Material Handling Experts

888-877-3861

Information on the products and techniques to better store, handle, and move products in your facility.

Did Wood Pallets Cause the Tylenol Recall?

February 11, 2010

wood pallets

According to DC Velocity, the answer may be yes.

The maker of several over-the-counter drugs, including Tylenol, Motrin and Benadryl, announced a broad-based recall of these and other drugs after receiving complaints of an “unusual moldy, musty or mildew-like” odor. Johnson & Johnson received what the company described as a “small” number of complaints of issues including nausea, stomach pain, vomiting or diarrhea.

Read the rest of this entry »

Tags: , ,
Posted in Manufacturing, Material Handling, News, Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Supply Chain, Warehousing| No Comments »

WERC Sets 2010 Annual Conference

January 26, 2010

WERC Conference logo

WERC (Warehousing Education and Research Council) has announced its 2010 Annual conference, geared for the needs of warehouse and distribution management. The conference is set for May 16-19, 2010. The WERC conference offers on a strong educational program for warehousing/distribution professionals from long-time to just-starting-out. Practitioners, subject matter experts, industry suppliers and academics freely share their experience and ideas. You’ll walk away with new insights on the best ways to optimize resources, maximize productivity and optimize performance. For more information or registration details, visit the official WERC site.

Posted in Automation, Docks & Shipping, Material Handling, News, Order Picking & Fulfillment, ROI, Safety & Ergonomics, Supply Chain, Sustainability| No Comments »

Guide to Forklift Safety for Pedestrians

January 18, 2010

This is a great video from WorkSafeBC on how to prevent forklift injuries from a pedestrian’s point of view.


As a pedestrian in a forklift environment, it’s your responsibility to keep yourself safe.  Anyone who runs a warehouse or industrial facility understands the dangers, and drivers should be trained. But do you train the pedestrians, the order pickers, the managers, and vendors who sometimes roam your facility?

Read the rest of this entry »

Tags: , , , , , ,
Posted in AisleCop, Material Handling, Safety & Ergonomics, Warehousing| No Comments »

Warehouse Safety: Distracted Forklift Drivers

January 6, 2010

forklift distractions

If you’ve ever stopped at a traffic light, and shuddered at the texting, teenage (or all too often, an adult) driver in the next lane, you probably thought this is an irresponsible person who shouldn’t be behind the wheel. Given statistics that smart phone users are impaired as drunk drivers, it’s a serious and deadly issue; most states have laws specifically forbidding texting on the road. The question is, do you tolerate that kind of distractions for forklift drivers in your warehouse? Should you have the same rules? (Short answer: yes).

Read the rest of this entry »

Tags: , , ,
Posted in AisleCop, Docks & Shipping, Safety & Ergonomics, Warehousing| No Comments »

Protecting Overhead Dock Doors from Forklift Impacts

November 4, 2009

Dock door with overhead door protection system

Walk around any warehouse, manufacturing facility, or commercial storage operation of any size, you’ll almost always find two things — forklifts and dock doors. If that building has been in place for any substantial length of time, you’ll also find dinged, dented, ruined or replaced dock door guides, pallet rack frames, building columns, etc. It just happens that way. While many operations take steps to use guard rails or bollards to shield their critical machinery, dock doors can be left out.

Read the rest of this entry »

Posted in Docks & Shipping, Material Handling, Safety & Ergonomics, Warehousing| No Comments »

Getting the Load Right for your Pushback Rack

October 12, 2009

pushback rack applicaiton

Push back rack systems are excellent high density storage solutions — perhaps the most economical way to squeeze space out of a crowded warehouse.  All loads are stored and retrieved from the same aisle. This reduces the number of aisles needed in a facility, freeing up more space for storage. Aisles can take a great deal of space up in a typical warehouse, so by implementing a pushback pallet rack system, you essentially swap selectivity for space. Push back rack systems provide a Last-In-First-Out (LIFO) inventory rotation, so you have to be certain your load fits. If it does, congratulations — you’ve just saved a lot of space. But there are issues that can arise when pushback rack is inappropriately specified or utilized. Here are some of those…

Read the rest of this entry »

Tags: , , , , , , ,
Posted in Docks & Shipping, Material Handling, Pallet Rack, Safety & Ergonomics, Space Saving, Warehousing| No Comments »

Designing workbenches for assembly, testing, packaging, or packing

September 24, 2009

technical workstation

It ought to be fairly simple, but specifying the right workbench for your application is something that deserves thought and pre-planning. Minor differences in the type of bench can provide critical benefits that add up to major productivity gains over time. Benches aren’t the simple, static equipment many believe. Here are some traits to consider

Application: A clear, flat surface is the basis for most workstations. The bigger question is this: how will it be used? Will you be packing orders? Repairing or assembling? Will it integrate with conveyors or assembly lines? Will you need access to certain supplies? Ergonomic considerations will play heavily into this part of the decision making process.

Read the rest of this entry »

Tags: , , , ,
Posted in Docks & Shipping, Manufacturing, Material Handling, Safety & Ergonomics, Warehousing, Workbenches & Stations| No Comments »

Industrial Scissor Lift Tables: Mobile vs. Stationary

September 9, 2009

Mobile lift tables comparison to stationary lift tables

Mobile lift tables are increasing in popularity in many assembly and repair operations for a number of reasons, but using this flexible material handling device must be approached correctly, and with your eyes open. They provide more flexible use (move them where you want them) in everything from printing or assembly industries to pallet breakdowns in distribution. They’re great for flexible production lines or lean manufacturing lines or work cells where the ability to lift and move something is at a premium – in particular if you need to frequently reconfigure work areas.

Obviously, a lift table you can roll to where you need it is highly desirable, but what does that mobility cost you? And when should you choose stationary lift table over mobile?

Read the rest of this entry »

Tags: , ,
Posted in Lifts, Manufacturing, Material Handling, Safety & Ergonomics| No Comments »

7 Steps to prevent workers’ compensation fraud

September 8, 2009

Duncan Prince of Material Handling Wholesaler has a short, informative piece you might appreciate on preventing workers’ compensation fraud.  In a system that costs business billions of dollars every year, there is ample opportunity — and motivation — for fraud.  Prince argues that many employers, but in particular smaller operations, take a hands-off approach to worker compensation. After all, they believe that it is just an insurance issue.

The problem: worker compensation fraud isn’t an insurance issue at all…

Read the rest of this entry »

Tags: , , ,
Posted in Manufacturing, Material Handling, Safety & Ergonomics, Security, Warehousing| No Comments »

Safety Tips for Utilizing Air Balancer, Rail and Jib Crane Systems

August 24, 2009

air balancer and rail system

If you utilize an air balancer in your operation, how can you know you’re safely handling loads? Balancers inherently create a safer, more ergonomic operation by removing manual lifting and positioning (even of heavy items) and replacing it with a near-float system, where heavy loads are lifted and positioned by the balancer – not by people.

Here are some tips from Ingersoll Rand to make your operation even safer…

Read the rest of this entry »

Tags: , , , ,
Posted in Lifts, Manufacturing, Material Handling, Safety & Ergonomics| No Comments »