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Wire Pallet Rack Decking Capacities – What you Need to Know

August 17, 2008

pallet rack wire decking

Craig Chamberlain has an article over at the MHEDA Edge website that you need to read if you use pallet rack wire decking.

Here’s the money quote:

“Decking can, and often does, directly bear the total weight of the application’s load and transfers that load to the beams of the pallet rack. Regardless of the weight-bearing capacity of the rack’s beams, an improperly overrated deck can and will jeopardize the load-bearing capacity of the entire system and result in a failure.”

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When racks collide: ways to minimize forklift impacts on pallet rack

July 3, 2008

pallet rack with end of row guard railsPallet racks take a beating over time. They get loaded with exceptionally heavy pallets, by exceptionally powerful lift trucks over and over throughout the course of years. Chances are that if you have pallet rack in your warehouse, it’ll get hit at some point. When it does, inspecting (and generally replacing) it is your best course of action. But what about avoiding that hit, or its dangerous aftermaths in the first place?

Rack is easy to ignore from a safety standpoint. In fact, it’s too easy. Other hazards might stick out like a sore thumb, so there are times plant managers or warehouse supervisors can be less concerned than they should for hundreds of tons of racks and load in a warehouse bustling workers and lift trucks.

Here are some ways to avoid (or minimize) lift truck/rack impacts…

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Palletizers: ergonomics and justification issues

June 30, 2008

lifting from the “golden zone”As interest continues to grow in automated palletizing, let’s take a brief look at a few of the issues surrounding these applications.

Over the next couple of months, I’ll be providing a handful of blog postings relative to palletizers. We will begin with what is driving the growth in the use of these products, then a look at basic systems, cost estimates, what you can expect from a properly applied palletizer system, and then share specifics from a couple of actual implementations in distribution centers.If you are experienced in palletizer systems, you will likely be familiar with much of what is covered here. If you are new to palletizing, or considering your first system, hopefully this information will help you understand what the issues are and how you can navigate them.

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This article is part of a series of articles on Palletizers. Click on a link below to view one of the other articles.
  1. Palletizers: ergonomics and justification issues
  2. Palletizer Perspectives: Is Palletizing Suitable for My Operation?

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Posted in Automation, Material Handling, Palletizers, Safety & Ergonomics, Space Saving, Supply Chain, Warehousing| No Comments »

4 Practical Tips to Fight Summer Heat in the Warehouse

May 28, 2008

Manufacturing_Facility

There are many issues of productivity and safety that are stressed as the heat rises. As temperatures start to rise, it gets particularly hot in industrial facilities, warehouses, shops, and distribution centers where air conditioning isn’t always present, extremely costly, or very effective. Experts say that employee productivity increases when ambient temperatures are comfortable and plummets when they aren’t. Error rates climb and safety is compromised as workers fight through hot, sweaty conditions. Here are some ways you can go about combating the rigors of summer.

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Posted in Conveyor, Manufacturing, Material Handling, Safety & Ergonomics, Supply Chain, Warehousing| No Comments »

Comparing Pallet Rack Guards: Flexible Netting vs. Wire Mesh Panels

May 19, 2008

pallet rack wire mesh guardingUnguarded rack is flat-out dangerous if orders are being picked in the lower bays, or there is consistent foot traffic below. Safety managers know this, insurance companies know it, and if you have rack in your facility, you should know it too. Look, we have all probably seen pallets break. We’ve seen drivers make mistakes when loading & unloading. We’ve seen things fall off. If you’ve been in the business any length of time, you may have walked into your warehouse in the morning to find a case of something from the fourth level split open on the floor. It happens to everyone, and if you’re in the industry long enough, it’ll happen to you.

Stuff falls off of racks, and if we’re fortunate, none of the stuff hits someone. But you can also prevent that drop in the first place and maybe save the stored inventory as well. So if you buy into the fact that your racks should have some fall protection, then the question becomes: “what kind?”

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The top 10 OSHA violations for 2007

May 1, 2008

rack protected by steel guard railingFrom a total of 39,324 inspections last year, the Occupational Safety and Health Administration (OSHA) found 88,846 violations. For warehousers, distributors and manufacturers, the list is familiar.

  1. Scaffolding
  2. Fall protection
  3. Hazard communication
  4. Control of hazardous energy
  5. Respiratory protection
  6. Powered industrial trucks
  7. Electrical (wiring)
  8. Ladders
  9. Machine guarding
  10. Electrical (general requirements).

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Posted in Conveyor, Manufacturing, Material Handling, News, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

“If you don’t maintain physical security in the real world, any and all safeguards you erect in the virtual world may be meaningless.”

April 20, 2008

Does this man belong in your datacenter?That’s a compelling line from Ed Tittel’s article at SearchSecurity.com.

For Datacenter, server, and other sensitive information technology, it seems as if the security focus has sometimes missed the actual servers themselves. As Tittel says in the piece, “…just about any Windows NT, 2000 or XP laptop, booting this software (NT Locksmith) from a floppy permits a knowledgeable Windows person to take over the machine and reset the administrator password in 5-10 minutes.”

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Vertical lift manufacturer PFlow Industries recognizes Cisco-Eagle as top-3 distributor

March 13, 2008

Pflow Industries (pronounced “flow”, by the way) recently recognized Cisco-Eagle as a top distributor of its vertical reciprocating conveyor and other lift products. Pflow Southeast Regional Manager Chuck Cobb presented the awards to our Dallas and Houston offices. Read the rest of this entry »

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Posted in Automation, Lifts, Material Handling, News, Safety & Ergonomics, Warehousing| No Comments »

Basics: Rivet Shelving and Heavy-Capacity Applications

February 28, 2008

Riveteer Long Span ShelvingIt’s safe to say that there is shelving of some kind in almost every warehousing or other industrial operation, offices, and most commercial facilities. Even a sophisticated distribution center outfitted with AS/RS usually has fallback storage in the form of rack or shelving. For those applications that require a lot of heavy-duty shelving, though, issues of capacity come to the forefront.

A few years back, we had a customer who asked us to quote a good amount of rivet shelving (you might call it particle board, boltless, or by a brand like RiveTier or Penco’s Rivet Rite). It was a good sized project and that customer ended up buying it used from another company. He was happy with it right up until it collapsed and dumped hundreds of bins of aerospace components to the floor. The problem? He was storing something very heavy on either a shelf or on a post that couldn’t handle it. Once one of the shelves buckled, it set off a chain reaction that was kind of like dominoes and a whole lot of shelves went down. The components were similar looking, except for sizes, and it was pretty much a total loss.

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Data Center Security is much more than digital

January 30, 2008

data center wire security partitions

In 2006, Information Technology Magazine called the IT industry out, saying that physical security was the most overlooked aspect of technology security. I suspect little has changed since then, but found Sarah Scalet’s recent article in CSO Magazine instructive. Protecting data is not just a job for ­technologists. It also takes physical security, an often-overlooked element in the information technology world…

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