Material Handling Experts


Information on the products and techniques to better store, handle, and move products in your facility.

Seismic Zones and Pallet Rack: An Evolving Situation

August 12, 2015


Is your facility in a seismic zone? Are you sure?

An increasing number of areas across the United States are demonstrating geological stresses and increased fault pressures that lead to earthquakes and smaller seismic events. So much more that our national seismic map was recently updated to include areas of the northeast and southern tier states not previously known for earthquakes, as well as enhanced zone classification in the inter-mountain west and known fault areas. Are you sure your pallet rack is correctly configured to withstand seismic ground forces?

Read the rest of this entry »

Tags: , , , , , , , , ,
Posted in Material Handling, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

White Paper: Pedestrian Safety in Forklift Operations

July 27, 2015

white paper cover - forklift safety

36% of forklift injury accidents involve pedestrians. That’s tens of thousands of accidents a year in the U.S. alone, a great many of them with direct bearing on pedestrians, who are at great risk. Due to the sheer mass of forklifts, they are particularly dangerous for pedestrians. Almost all these accidents result in serious injuries due to the mass and size of forklifts. Forklifts account for 1% of industrial accidents, but 10% of injuries. That statistic alone should put dealing with lift traffic and the ways it threatens walking employees, order pickers, and others a top priority.

Read the rest of this entry »

Tags: , ,
Posted in AisleCop, Docks & Shipping, Safety & Ergonomics, Warehousing| No Comments »

17 Expert Tips on Safety in the Workplace

July 7, 2015

warehouse workers in a rack row

Industrial workplace safety bears repetition and consistent reinforcement

For manufacturing and distribution operations, workplace safety doesn’t just protect workers—it optimizes productivity and helps drive revenue growth. It also helps protect company assets, reduces downtime, and increases morale. What can you do to protect your employees in picking, packing, material handling, assembly, maintenance and similar work? To answer this question, we spoke with leading manufacturers and distributors. Here’s what they had to say: Read the rest of this entry »

Tags: , , , ,
Posted in Manufacturing, Material Handling, ProMat, Safety & Ergonomics, Warehousing| 2 Comments »

Introducing the AisleAlert Collision Warning System

June 11, 2015

This video illustrates the new AisleAlert intersection warning system, which is ideal for warehouses, manufacturing facilities, and other applications where visibility or heavy cross-traffic volumes may cause deadly collisions between forklifts, pedestrians and other industrial traffic. As traffic approaches the protected intersection, motion sensors detect the converging motion and trigger a bright LED light that flashes down onto the floor below the sensor at the center of the intersection. This positioning is unique–and remarkably visible.  Since the system utilizes reliable motion detection and intelligent controls, it activates only when traffic is detected in at least two directions moving toward the monitored area. Check it out if you are looking for an economical way increase safety in your facility.
request an audit of your facility

Posted in AisleCop, Docks & Shipping, Safety & Ergonomics, Video| No Comments »

How Warehouse Safety Technology is Changing Everything

May 19, 2015

order picking in a rack aisle

Scene: a typical, busy warehouse

A fulfillment center with row upon row of pallet racks. Eight dock doors occupy one wall of the building, some for receiving, some for shipping. Pick workers work in the rack aisles pushing carts and pallet jacks loaded with picked orders. Other pick workers have empty totes on carts for pulling orders. Fork trucks stock pallet rack and pull bulk stock for large orders. Dock doors are left open much of the time, even when there’s no trailer at the dock.

How many potential safety risks can you envision in this scenario? How do you prevent those from happening?

Read the rest of this entry »

Tags: , , ,
Posted in AisleCop, Product Ideas, Safety & Ergonomics, Warehousing| No Comments »

Separate Functions without Building Walls

May 5, 2015

Things get a little messy sometimes in most industrial facilities. Or a lot messy.

Areas where sprays and aerosols are used aren’t friendly to the rest of the operation, but they also need to exist in the same facility. Perhaps thermal zones are needed where there was once plenty of space. Welding stations may be in areas more highly populated with other workers. Amongst all these considerations is also the fluidity of your operations as the company grows and changes. Are permanent solutions (walls) the right answer?

Read the rest of this entry »

Tags: , , , , ,
Posted in Manufacturing, Product Ideas, Safety & Ergonomics| No Comments »

A Quick & Easy Ergonomic Lifting Calculator

April 23, 2015
ergonomic calculator start
ergonomic lifting calculator secondary
ergonomic lifting calculator results


The question people often have when they design warehouse work flow is, “how much can we lift by hand?” The answer to that question isn’t cut-and-dried. It all depends on the angle, the approach, the frequency, weight and reaching/twisting requirements.

Read the rest of this entry »

Tags: , , ,
Posted in News, Order Picking & Fulfillment, Safety & Ergonomics| No Comments »

Mezzanine, Platform & Pick Module Fall Prevention

April 9, 2015

edge of a pick module

Mezzanines and other work platforms increase usable space in warehousing, manufacturing and fulfillment operations. That added floor space can sometimes make the difference between relocation or continuing to build on the foundation you already have. When companies install vertical storage platforms, the hustle and bustle of a busy working day can turn safety processes “soft” – a kind of soft that might lead to a very hard and very expensive landing. Here are some ways you can reduce issue with work platform falls.

Read the rest of this entry »

Tags: , , , , , ,
Posted in Mezzanines, Product Ideas, Safety & Ergonomics, Warehousing| 1 Comment »

Warehouse Ergonomics: A Quick Guide

April 2, 2015

Warehouse workers

Everyday functions of most warehouses and industrial operations falls within the realm of manual material handling–constant lifting, bending, stretching, reaching, pushing and otherwise manipulating materials by physical force. People are moving cartons, picking orders, reaching for packing materials and other activities. Manual material handling contributes to musculoskeletal disorders, to the tune of more than 500,000 reported annual reported cases of strains and stress in shoulders, backs, arms, and legs.

While you can never eliminate it, you can reduce the worst aspects of it. Let’s dive into some ways.

Read the rest of this entry »

Tags: , , , ,
Posted in Lifts, Material Handling, Safety & Ergonomics, Warehousing| No Comments »

Industrial Safety: Training May Not Be Enough

March 19, 2015

Workplace Safety 101 DVD Training
OSHA requires safety training in manufacturing, warehousing and forklift environments to help prevent accidents and injuries, and you should absolutely train your staff. However, all the training in the world may not prevent the worst types of accidents. People make poor choices from time to time, get distracted and are not aware of conditions in their environment, or are just plain fool-hardy. How to limit such circumstances is probably the next step in your safety program plan. Cisco-Eagle has spent the past few years building up a safety arsenal to aid you in that concern.

Read the rest of this entry »

Tags: , , , , , , , , , , , ,
Posted in AisleCop, Safety & Ergonomics, Warehousing| No Comments »