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Information on the products and techniques to better store, handle, and move products in your facility.

Can Warehouse Safety be Automated?

June 28, 2013

warehouse corner

OSHA estimates 85 deaths, 35,000 serious injuries, and another 62,000 non-serious injuries. More than 11% of forklifts are involved in these accidents every year, meaning that the forklift in your warehouse is statistically destined to have an accident before it goes out of service.

The cherry on top of this awful pie? Almost 40% of those accidents, depending on whose numbers you follow, involve a pedestrian. And this doesn’t  take into account the accidents that damage property, but don’t hurt people. Forklift-to-forklift collisions, or forklift colliding with warehouse racks aren’t included in these numbers if people aren’t injured.

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A Rule of Thumb: Rack Height to Depth Ratio

June 21, 2013

 pallet rack system

When designing pallet racks, people tend to pay attention to the easy parts. Beam capacity is straight math; the capacity of a pair of beams, so long as the load is evenly distributed, the load properly positioned, and the safety clips are installed, is a reliable number. Frame capacities are a more complex, as they rely on vertical spacing between levels. Get these factors right, and typically it doesn’t take an engineer to design a safe and reliable rack system.

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Cisco-Eagle Publishes Steel Guard Rail Configurator

June 7, 2013

steel guard rail in a distribution center

We have published another exclusive Cisco-Eagle WebTool, a configuration tool that lets you create steel guard rail layouts, basic drawings, prices, and component lists. The Steel Guard Rail Configurator works instantly right in your browser. Like all of our other webtools, it doesn’t require registration. You can elect to send your results to Cisco-Eagle for assistance with your project. 

The configurator allows single sided, two, three, and four sided layouts. 

Steel King’s Steel Guard Heavy-duty guardrail creates a highly visible wall of steel that is perfect for surrounding machinery, protecting conveyor lines, modular buildings, or lining a pedestrian walkway. Specially designed ribs in the guardrail give the walls extra durability. 

Posted in News, Safety & Ergonomics, Warehousing| No Comments »

What Causes Pallet Rack Collapses?

May 15, 2013

Pallet Rack System

We have all seen the spectacular (sometimes humorous), but often horrifying videos of rack collapses. They’re all over YouTube. But what really happens to cause these dangerous incidents?

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Video: Forklift Approach Warning Light in Action

April 29, 2013

Forklift approach warning lights are an economical way to help alert people on foot to the approach of a forklift, AGV, or other industrial vehicle. In this case, we are able to show you how visible these lights can be in a setting where an order picking vehicle is traveling through a rack aisle, and where someone’s perspective might not allow them to see the approaching danger. The light is very visible, up to fifteen feet preceding the lift.

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Video: Slip & Trip Accidents

April 8, 2013



Check out this video from ESH Safety News America for some common ways people fall in a variety of situations. The video is informative, and sometimes funny (see the shovel part), but the consequences of a slip & fall accident certainly are no laughing matter.

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Don’t Climb that Pallet Rack!

March 18, 2013

To save time, people  sometimes climb pallet racks to pick orders or do other things. This should never happen. While  it’s faster to climb than it is to bring a rolling stair ladder or a forklift in to do it right, it’s dangerous and counterproductive. Do it long enough and there will be injuries.

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Safety and ROI for Industrial Operations

January 30, 2013

Kevin Gue

In a recent blog post, Auburn professor Dr. Kevin Gue, one of the bright minds in the country when it comes to the business of industrial distribution and plant operations, reflected on the reaction to his ProMat 2013 talk on “Designing a Worker-Centric Facility”.  Many salient points emerged:

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Infographic: Safer Pallet Rack Operation

January 29, 2013

Pallet rack is typically safe and easily-maintained storage equipment, whether you are dealing with selective, pushback, drive-in, or other types of rack.  But if you load it wrong, if you don’t inspect and repair/replace damaged components, if you don’t understand your capacities, and if you don’t take steps to ensure your rack isn’t impacted by loading equipment, that safe rack can become dangerous and expensive.

We have created an infographic to help you navigate the most common mistakes people make dealing with pallet racks.  Feel free to share this graphic to any site or other media. It is the first of many infographic posters we’ll be offering to help people operate and maintain material handling equipment.

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OSHA Safety Violations: The Top 10 for 2011

October 24, 2012

OSHA logo

OSHA has released the top safety violations for 2011. It’s not a big departure from recent years, but still worth noting for industrial operations. How many of these potential violations are in areas that are present in your operation? OSHA releases this information in part to allow employers to do the kind of self-inspection and auditing that might help avoid issues.

Most of these violations (and the injuries/costs that accompany them) are preventable.

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