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How Flow Rail Systems Improve Drive-In Racks

October 17, 2014

drive in application converted with flow rail

Drive-in rack is one of the best high-density pallet storage methods available, but it’s always had some drawbacks:

  • Forklift damage within the lane is always a possibility as drivers must drive in, then back out inside the rack structure
  • Since there must be driving space, drive-in racks lack lateral braces, which make them somewhat more vulnerable to collapse if struck
  • Driving into and out of that rack structure also takes time
  • Drive-in racks allow you to store only one SKU per bay
  • Drive-in structures are typically 30 to 40% empty at any given time

Now there is a way to get the benefits of drive-in rack – dense storage through deep lanes – without the dangers inherent with driving into the rack space.

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This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Space Saving, Warehousing| No Comments »

Advantages of Modular Systems

September 22, 2014

Modular Workbench Systems

Ever try adding new equipment to a work space? Typically, the new stuff doesn’t fit nicely with the old stuff –  holes don’t line up, one is taller than the other, larger, or smaller. You end up frustrated, and waste a great deal of time and money trying to get new parts to work together with the old. That’s why modular is the way to go if you think you might be adding to a system at some point.

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Posted in Industrial Shelving, Material Handling, Product Ideas, Space Saving, Workbenches & Stations| No Comments »

What’s the Best Pallet Rack for Your Application?

September 15, 2014

Drive-in Pallet Rack

When approaching pallet rack choices, cost, storage density and construction elements all play a role in making a choice. While cost is always a prime concern, be mindful that cost is often tied to storage density. Cheaper pallet rack tends to not have as much storage density as more expensive rack. But before you consider cost, you must decide what applications you will use the pallet rack for.

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How to Measure and Improve Industrial Storage Space Efficiency

August 18, 2014

Warehouse racks in a layout

All too often, companies struggle because the size of their warehouse is considered in the planning stage, but not the efficient use of that space.

A facility is purchased or leased with the desired set of characteristics, and then work begins. There are significant opportunities in many operations to size up the business mix, order trends, product slotting, and facility layout in a way that helps improve everything from storage density to pick rates to error rates to labor costs. But first we must know the total storage potential of the facility, and work backwards from there.

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The Relationship between Safety and Facility Layout

August 4, 2014

 

warehouse-space

Facility layout is a complex and sometimes frustrating process. You’re often limited by budget, space, time, or scheduling beyond your control. What factors should you consider when you allocate space, either in a new facility or a redesigned one? Facilities are sometimes designed without consideration for the space EHS compliance may consume. When that happens, your usable footprint shrinks, leading to a production facility that isn’t truly space-optimized.

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Innovations in High Density Storage

June 13, 2014

SpeedCell Dynamic High Density Storage
Ever find yourself wondering how you can get more out of your pallet rack? Do you have goods that take up very little space, but your pick operations don’t call for entire pallets full of the product? Then you might need to look at ways to achieve more density in your storage, and we’ve recently found a gem of a product that can help you out. It’s called Dynamic High Density Storage and it’s made by SpeedCell.

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Posted in Order Picking & Fulfillment, Pallet Rack, Product Ideas, Space Saving, Warehousing| No Comments »

5 Heavy-Duty Shelving Solutions to Help You Maximize Storage Capacity

June 4, 2014

industrial heavy duty shelving

When it comes to the storage of industrial equipment, products, and parts, you need a reliable heavy-duty solution. Whether you work in a warehouse, shop, office, or manufacturing facility, a proper system of organization is essential to the way that you keep records, manage inventory, solve problems, and care for your tools.

Here’s a look at 5 industrial shelving solutions that can help you maximize your facility’s storage capacity, ultimately resulting in greater efficiency and workplace productivity: Read the rest of this entry »

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The Case for a “Supersized” Receiving Area

March 3, 2014

Dock door in a receiving area

Receiving is an often-overlooked but critical component to warehouse workflow. Receiving  mistakes can flow through every other aspect of your operation.

If you can’t quickly and accurately break down landed shipments and send them to effective putaway, you can sabotage every other aspect of the operation. It has a direct impact on inventory accuracy (and security – in fact receiving is an area of particular vulnerability), throughput, and accurate fulfillment. Too little receiving space tends to become a root cause for many errors and throughput headaches.

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Posted in Docks & Shipping, Space Saving, Warehousing| No Comments »

When is a Mezzanine not a Mezzanine?

August 4, 2013

mezzanine or work platform

What a difference a name can make.

People tend to call any elevated platform a “mezzanine” in this industry, but that may be a mistake. When you are installing or otherwise specifying a platform, you need to be aware that the word “mezzanine” can cost you money and headaches when applied incorrectly.

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Key Considerations for Warehouse Aisle Widths

May 31, 2013

Forklift aisle widths are typically set when pallet racking is installed. In many cases, such as narrow aisle projects, these spaces are critically important. Typically, warehouse managers don’t attempt to lay out these types of storage facilities. But for reach truck, selective rack applications, these aisle sizes are often “eye balled”, or given a 12′ width no matter what type of forklift is using the aisles. If you are laying out a facility, what criteria should you use for rack aisle width?

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Posted in Lifts, Material Handling, Pallet Rack, Space Saving, Warehousing| No Comments »