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Information on the products and techniques to better store, handle, and move products in your facility.

Ideas for Cost Savings in E-Commerce Warehouses

December 6, 2012

Jay Moris has an excellent article in Inbound Logistics on ways you can cut expenses in your e-commerce operation. Some quick pointers are below.

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Posted in Automation, Docks & Shipping, Material Handling, Order Picking & Fulfillment, Supply Chain, Warehousing| No Comments »

Factors for Distribution Center Sustainability

July 18, 2012

distribution center conveyor system

At Modex 2012, Hytrol Conveyor’s Boyce Bonham sat down with DCVelocity to discuss distribution center sustainability. We’ve linked the video below, which is worth a few moments of your time. How do initiatives to work greener, smarter, and better affect warehouses and distribution operations? Not surprisingly, these initiatives often save money, at least over the long term.

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10 Ways to Reduce Inventory Errors Due to Order Picking

June 25, 2012

checking inventory at a warehouse

“We keep making mistakes”

Mistakes happen, but in order picking operations, reducing the number of errors is critically important. Order picking is the last touch point between you and your customers. When it comes to customer relations, it’s more important than any public relations, press releases, or websites your company can create. No matter if you’re shipping direct to consumers or to another processing operation, customers are directly impacted. Not only is the customer with the incorrect order harmed, so are potential future customers who suffer because of inventory errors delaying orders.

What are some ways you can increase inventory accuracy related to order picking?

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Posted in Automation, Industrial Shelving, Material Handling, Order Picking & Fulfillment, Supply Chain, Warehousing| No Comments »

Protecting Order Pickers in Rack Aisles

June 22, 2012

Picking orders in a pallet rack aisle

“We need help before someone gets hurt”

The situation is familiar: in a busy warehouse or distribution center, you can have dozens or hundreds of order pickers that walk the floor with carts and clipboards or scan guns to pick orders for shipping. These are usually focused people who have the job in mind. After all, you’ve probably told them how speed is of the essence – which it is. The problem is that in many or most operations, there are also powered industrial trucks (forklifts, walkies, electric powered jacks) operating in the same space, often in cramped pallet rack aisles. And guess what? They’re busy and focused on the job, too.

And these two groups are working the same space, at the same time. It’s almost assured that if you have this situation, you’ve had accidents, or near-accidents — which you may never hear of, until the near-miss isn’t a miss at all.

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Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Security, Supply Chain, Warehousing| No Comments »

DCVelocity: The Top 12 Distribution Center Metrics

May 22, 2012

a picking operation with conveyors and carousels

This month’s DCVelocity magazine featured its annual report on DC Metrics – a great tool for benchmarking your warehouse operations. The survey was issued to the magazine’s readers and members of WERC, by researchers from Georgia Southern University and a consulting firm partner.
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Posted in Material Handling, News, Order Picking & Fulfillment, ROI, Supply Chain, Warehousing| No Comments »

Automation More Important Than Ever

February 3, 2012

Manufacturing - motors at an automotive plantPresident Obama’s State of the Union address focused on manufacturing in the United States – which everyone, no matter their political persuasion, can agree is a vital part of our economy. Countries that don’t make things aren’t world powers, period.

And the numbers, on the surface, can look dire. According to Forbes Magazine,  22 million manufacturing jobs were lost globally between 1995 and 2002. The U.S. lost hundreds of thousands of manufacturing jobs in that timeframe.

The common belief is that these jobs were palletized and shipped east to China or south to Mexico. While that has happened – we’ve seen it in our client base more than once – it’s only part of the story. The reality is more complicated, and may help us to understand why manufacturing output has increased in the U.S. while jobs have been reduced. Manufacturing output didn’t just grow; it rocketed 30% since 1995. China – the supposed vampire of manufacturing employment – has lost a whopping 16 million manufacturing jobs.

In a word, the “culprit” (if you want to call it that) is automation. Robotics is less expensive and significantly more capable – and continues to improve. The same goes for other automation of other kinds.

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Posted in Automation, Conveyor, Manufacturing, News, Robotics, Supply Chain| No Comments »

How to Implement the 5S Approach in Workcells & Workstations

January 4, 2012

workstation with 5S implementation

Based on 5 Japanese words that begin with ‘S’, the 5S Philosophy hones in on effective work place organization and standardized work procedures. When correctly implemented, it reduces waste, increases efficiency, and overall work quality. You’ll also have a safer, more effective operation and employees who are more checked in than they were before. It simplifies work flow and helps you find inefficiency.  You may see things like empty flow racks, needless processes, over stocking, redundant operations,  looming maintenance problems, and more.

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Posted in Docks & Shipping, Industrial Shelving, Manufacturing, Material Handling, Order Picking & Fulfillment, Safety & Ergonomics, Space Saving, Supply Chain, Sustainability, Warehousing, Workbenches & Stations| No Comments »

Robotics and End of the Line Packaging

November 18, 2011

End of line case packing robot with conveyor

The end of a manufacturing or distribution line is where the rubber meets the road for many operations. It’s potentially the last place where you have direct control of your product before it ships to retailers or direct customers. It’s where you can add a lot of value…or spoil a lot of value. The end of the line in many ways is more important to your company’s image as all its public relations, its websites, its brochures. It is often where your reputation can be made.

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Posted in Automation, Docks & Shipping, Manufacturing, Material Handling, Order Picking & Fulfillment, Palletizers, Robotics, Safety & Ergonomics, Supply Chain| No Comments »

Small Manufacturers’ Coalition: Keys to Success

October 26, 2011

Manufacturing - motors at an automotive plant

The American Small Manufacturers Coalition (ASMC) released their Next Generation Manufacturing Study in 2011, identifying key trends affecting the industry and steps U.S. manufacturers can take now to be successful in the next generation. Some of the findings are fairly predictable, while others may surprise you. In particular, you have to consider people at all levels. Are your key players likely to retire or take other positions over the next decade or so? How can you prevent that? What can you do to further develop them?

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Posted in Manufacturing, News, Supply Chain, Sustainability| No Comments »

Hand Carts vs. Pallets for Retail Distribution

September 19, 2011

Pallet and order picking carts for retail distribution
Retail distribution facilities have multiple options for shipping product to store locations. They can send full pallets which must be unwrapped, unloaded, and stocked at the store location. They can send packed carts that can easily be rolled onto store floors and stocked at the point of sale. What method works best?
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Posted in Cross Docking, Docks & Shipping, Material Handling, Order Picking & Fulfillment, Supply Chain, Warehousing| No Comments »