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Information on the products and techniques to better store, handle, and move products in your facility.

The Forest for the Trees – Does Your Operation Need a Review?

July 23, 2008

 

order fulfillment operation

Warehousing is tough. Manufacturing is tough. Order fulfillment is tougher; the longer the operation runs the more difficult it can get.

You deal with constant disruptions , and the system you carefully designed a few years ago may not be working as well today, after changes in your business climate, personnel changes, SKU alterations, new lines, changing storage requirements, corporate policy changes, or issues with key suppliers or customers. These things happen, and at some point, all or most of them will occur in every operation. If a series of small changes have added up to big headaches, what can you do?

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Posted in Automation, Conveyor, Cross Docking, Manufacturing, Material Handling, Supply Chain, Warehousing| No Comments »

Palletizers: ergonomics and justification issues

June 30, 2008

lifting from the “golden zone”As interest continues to grow in automated palletizing, let’s take a brief look at a few of the issues surrounding these applications.

Over the next couple of months, I’ll be providing a handful of blog postings relative to palletizers. We will begin with what is driving the growth in the use of these products, then a look at basic systems, cost estimates, what you can expect from a properly applied palletizer system, and then share specifics from a couple of actual implementations in distribution centers.If you are experienced in palletizer systems, you will likely be familiar with much of what is covered here. If you are new to palletizing, or considering your first system, hopefully this information will help you understand what the issues are and how you can navigate them.

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This article is part of a series of articles on Palletizers. Click on a link below to view one of the other articles.
  1. Palletizers: ergonomics and justification issues
  2. Palletizer Perspectives: Is Palletizing Suitable for My Operation?

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Posted in Automation, Material Handling, Palletizers, Safety & Ergonomics, Space Saving, Supply Chain, Warehousing| No Comments »

Comparing Gravity Flow Rack Types

June 15, 2008

Carton flow rack system for order picking

Walk into any order fulfillment operation, and you will see gravity flow rack.

The reason is obvious–it’s one of the best ways to pick orders utilizing first-in, first-out principles. It used to be that there was one kind of the stuff, the plastic-wheel tracks, but these days the choices are more diverse than ever. For the most part, these flow rack types act the same; they decline toward the picker and boxes or totes or even larger components flow toward him. They’re restocked from the rear and picked from the front onto a takeaway conveyor line, a cart, workstation, or another step in the process.

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Posted in Manufacturing, Material Handling, Supply Chain, Warehousing| No Comments »

4 Practical Tips to Fight Summer Heat in the Warehouse

May 28, 2008

Manufacturing_Facility

There are many issues of productivity and safety that are stressed as the heat rises. As temperatures start to rise, it gets particularly hot in industrial facilities, warehouses, shops, and distribution centers where air conditioning isn’t always present, extremely costly, or very effective. Experts say that employee productivity increases when ambient temperatures are comfortable and plummets when they aren’t. Error rates climb and safety is compromised as workers fight through hot, sweaty conditions. Here are some ways you can go about combating the rigors of summer.

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Posted in Conveyor, Manufacturing, Material Handling, Safety & Ergonomics, Supply Chain, Warehousing| No Comments »

Study: RFID improves inventory accuracy

March 19, 2008

RFID Center test conveyor loop

A quick note: Cisco-Eagle is a sponsor of the University of Arkansas RFID Research center. We’ve been involved with the center since its 2005 inception. I’ve visited the center a number of times, and have seen the innovative work that’s being done.

The center continues to excel with this study on the effect of RFID technology on inventory accuracy.

The study confirms that RFID can have a significant positive effect on retail inventory accuracy. For players like Wal-Mart, this means millions of dollars in savings. A preliminary analysis demonstrated that an automated, RFID-enabled inventory system improved accuracy by about 13% in test stores compared to control stores.

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Cross Docking: A retailer improves supply chain

March 14, 2008

This is the fourth in a series of briefs on cross docking

A recent project for a large retailer in the Southwest provided a good example of how an element of cross-docking might be deployed to reduce the footprint of distribution space required, reduce order fulfillment touchpoints, and shorten the logical pathway for fulfilling orders.

Incoming shipments are anticipated through the use of advanced shipping notices (ASN’s). Stretch-wrapped pallet loads arrive via truck throughout the day. They arrive at doors designated for cross-docking. These doors were selected based upon proximity to the material handling system which takes advantage of the facility layout. Pallets are unloaded by fork truck, the stretch wrap removed, and cases manually inducted into one of several conveyor staging lanes. Each lane represents a “wave” of orders which will be processed either that day, or a specific day later in the week. When a wave is released, it moves downstream, and the individual cases are sorted to a specific shipping lane whose products are destined for a particular store. Other products from static storage positions and non-conveyables destined for the same store are consolidated at this point. Read the rest of this entry »


This article is part of a series of articles on Cross Docking. Click on a link below to view one of the other articles.
  1. Cross Docking: Is it Right For Me?
  2. Am I Wasting Time: is Cross-Docking a Viable Consideration for my Company?
  3. Cross Docking: What are the facility layout considerations?
  4. Cross Docking: A retailer improves supply chain

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Posted in Automation, Conveyor, Cross Docking, Material Handling, Supply Chain| No Comments »

Cross Docking: What are the facility layout considerations?

January 25, 2008

This is the third in a series of articles on cross docking

Cross dock facility rendering

If you started from scratch, many might simply build a cross dock facility with a much shallower depth than most warehouses. A depth of a hundred feet or so, with incoming product on one side that can be easily moved a short distance and loaded on the other side to an outbound truck. Most of us however, must deal with an existing facility, many times a large square box which is not generally the preferred layout. However, as long as the existing facility has a sufficient quantity of dock doors, yard space, and an adequate footprint, you may be fine.

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This article is part of a series of articles on Cross Docking. Click on a link below to view one of the other articles.
  1. Cross Docking: Is it Right For Me?
  2. Am I Wasting Time: is Cross-Docking a Viable Consideration for my Company?
  3. Cross Docking: What are the facility layout considerations?
  4. Cross Docking: A retailer improves supply chain

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Posted in Automation, Conveyor, Cross Docking, Material Handling, Supply Chain, Warehousing| No Comments »

Free download: “10 Ways to use Material Handling to Increase Security”

January 17, 2008

material handling and security brochure

We have uploaded the (free!) PDF of our latest paper, “10 Ways to use Material Handling to Increase Security.” It’s a quick, 4-page read with an additional page on identification systems that can help you quickly sort out the nature of what is being conveyed for a higher level of security and efficiency. It’s free, printable, and worth your time. You might ask why a material handling company is concerned with security. I might ask why one wouldn’t be concerned with security. Sure, Cisco-Eagle doesn’t sell cameras or alarm systems. We don’t consult on personnel or security systems, but what we do is inseparable from  security, because the way you store and handle valuable items is impossible to separate from the way you secure them…

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Getting lean (but not mean) in your warehouse operation

December 30, 2007

cover for lean warehousing book

Sure, we’ve heard all the talk of lean manufacturing, but what about lean warehousing? I’ve been in facilities that have straightened production lines in pursuit of lean principles, and those lines included storage factors and materials handling, but I’ve never seen it specifically done in a distribution operation. Many warehousing operations have probably applied aspects of lean in the warehousing process, but how many have, from top to bottom, implemented a lean warehousing program?

The original concept of lean was designed for mass production of identical or similar items, so a straight conversion to warehousing, where volumes aren’t massive or standardized, isn’t a given. You can’t apply the science of lean exactly the same way, but you can definitely apply it.

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Am I Wasting Time: is Cross-Docking a Viable Consideration for my Company?

December 19, 2007

cross docking conveyor system

This article is the second in a series of articles on cross docking

In concept and on paper cross docking looks great, but, what about actual implementation? What kind of return do we get on this investment? The short answer is the implementation can be challenging. However, with planning, a committed team of upstream and downstream participants, and possibly even a pilot program, it can pay significant benefits.

Cross docking does not have to be complicated. Some, even today, execute cross-docking using human-readable paper documentation as the driver. As mentioned in the original brief, cross docking can cover a wide range of distribution activities. In one door and directly out the other is one approach. Many cross dockers also add value in the brief (hopefully) interval between receiving and shipping. Others send product to a temporary buffer in the interval, in many of these cases an automated system (mini-load, AS/RS, etc.) serves as the buffer.

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This article is part of a series of articles on Cross Docking. Click on a link below to view one of the other articles.
  1. Cross Docking: Is it Right For Me?
  2. Am I Wasting Time: is Cross-Docking a Viable Consideration for my Company?
  3. Cross Docking: What are the facility layout considerations?
  4. Cross Docking: A retailer improves supply chain

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Posted in Cross Docking, Material Handling, Supply Chain| No Comments »