Material Handling Experts

888-877-3861

Information on the products and techniques to better store, handle, and move products in your facility.

Advantages of Modular Systems

September 22, 2014

Modular Workbench Systems

Ever try adding new equipment to a work space? Typically, the new stuff doesn’t fit nicely with the old stuff –  holes don’t line up, one is taller than the other, larger, or smaller. You end up frustrated, and waste a great deal of time and money trying to get new parts to work together with the old. That’s why modular is the way to go if you think you might be adding to a system at some point.

Read the rest of this entry »

Tags: , , , , ,
Posted in Industrial Shelving, Material Handling, Product Ideas, Space Saving, Workbenches & Stations| No Comments »

Pop Quiz: The Best Way to Help Prevent a Forklift Collision

September 18, 2014

dangeorous warehouse intersection

It would be nice if every aisle and intersection, every wall cut-away, every rack corner, were visible. But I’ve been in these places and seen the difficulty storage or manufacturing facilities endure when it comes to the delicate balance between work velocity, employee safety, and productivity. On the floor of a bustling facility, in those areas where lighting isn’t the best, where busy forklift drivers  are sweating to fill orders, you’re going to have odd intersections. No doubt about that. This is one such intersection in a real facility. Our traffic management and safety teams use it as an exercise. You have options to help reduce accidents at this intersection…what would you do?

request an audit of your facility

Posted in AisleCop, Safety & Ergonomics, Warehousing| No Comments »

What’s the Best Pallet Rack for Your Application?

September 15, 2014

Drive-in Pallet Rack

When approaching pallet rack choices, cost, storage density and construction elements all play a role in making a choice. While cost is always a prime concern, be mindful that cost is often tied to storage density. Cheaper pallet rack tends to not have as much storage density as more expensive rack. But before you consider cost, you must decide what applications you will use the pallet rack for.

Read the rest of this entry »

Tags: , , , ,
Posted in Inventory Management, Manufacturing, Pallet Rack, Space Saving, Warehousing| No Comments »

Lean Warehousing and Manufacturing Roundup

September 14, 2014

flow cell work station application

Lean manufacturing has been the rage for some time now, but the process isn’t as prevalent in the warehousing and distribution sector. This is unfortunate, because the principle of doing more with less speaks to the very core of warehousing. The reason to go lean in warehousing is to reduce reliance on warehousing. Here is a lean roundup of articles, blog posts, video, and more from around the web.

Read the rest of this entry »

Posted in Lean, Material Handling, Order Picking & Fulfillment| No Comments »

Moving Materials Efficiently Without a Forklift

September 5, 2014

stacker unloading a truck
Forklifts are ubiquitous in warehousing and other industrial operations, but aren’t necessary in many other applications, such as small assembly shops, retailers, auto dealerships, and others that require materials movement but do not need a forklift, with its maintenance costs, safety issues, driver requirements and its footprint in a smaller facility. What methods can you use instead?
Read the rest of this entry »

Tags: , , , , , ,
Posted in Docks & Shipping, Product Ideas, Safety & Ergonomics, Warehousing| No Comments »

Long Item Storage: Comparing Traditional and Roll-Out Cantilever Racks

August 29, 2014

Crank Out Cantilever Rack

If you’ve got conduit, tubing, rebar, pipe or bar stock, you need cantilever rack – period. Get it off the floor, off of standard shelving and pallet rack, and put it somewhere you don’t have to fight with it each time you need some. If you’re really smart, you’ll put it where overhead lift equipment can get to it – because once you get it stored right, you’ll wonder what the heck you were thinking earlier.

Read the rest of this entry »

Tags: , , , ,
Posted in Industrial Shelving, Manufacturing, Material Handling, Product Ideas, Safety & Ergonomics| No Comments »

Tool & Die Storage Done Right

August 29, 2014


We all know what happens to tooling and die when it’s stored haphazardly. Bumped and scratched, a chip here, a nick there, and suddenly your machining just isn’t what it used to be. The quality has slipped, maybe more products are being returned, there’s an increase in customer complaints. It’s too valuable and too expensive to risk. What are your options?

Read the rest of this entry »

Tags: , , , , , ,
Posted in Material Handling, Pallet Rack, Product Ideas, Safety & Ergonomics| No Comments »

Video Library: Carts, Trucks & Mobile Equipment for Safe, Reliable Product Transport

August 29, 2014

Mobile stock chaser vehicle

Preventing injury in the workplace isn’t just the right thing to do: It makes smart business sense, too. With 1,000,000 reported back injuries a year, accounting for one quarter of all workers’ compensation claims (according to U.S. Department of Labor statistics), it’s critical for employees to take the proper precautions when transporting materials in the warehouse or distribution center.

Our previous video blog in this series dealt with safety gates & rails to protect employees, inventory, and equipment. Today, we’ll explore the ways in which employees can ensure safety and productivity when transporting materials via carts, trucks & mobile equipment and industrial powered vehicles:

Read the rest of this entry »

Tags: , , , ,
Posted in Material Handling, Video, Warehousing| No Comments »

Additions to Improve Your Pallet Storage

August 22, 2014
Pallet Rack with Safety Netting
 Pallet Rack with Mesh Cages

Pallet Rack with Safety Netting

Pallet Rack with Wire Mesh Caging


People store all kinds of things on pallet rack – from truck engines to fine jewelry. How do you protect valuable goods from being accessed by unauthorized personnel? What about inventory toppling off the back of the rack into an aisle where workers are?

Read the rest of this entry »

Tags: , , ,
Posted in Inventory Management, Material Handling, Order Picking & Fulfillment, Pallet Rack, Product Ideas, Safety & Ergonomics, Security, Warehousing| No Comments »

How to Measure and Improve Industrial Storage Space Efficiency

August 18, 2014

Warehouse racks in a layout

All too often, companies struggle because the size of their warehouse is considered in the planning stage, but not the efficient use of that space.

A facility is purchased or leased with the desired set of characteristics, and then work begins. There are significant opportunities in many operations to size up the business mix, order trends, product slotting, and facility layout in a way that helps improve everything from storage density to pick rates to error rates to labor costs. But first we must know the total storage potential of the facility, and work backwards from there.

Read the rest of this entry »

Tags: , ,
Posted in Pallet Rack, Space Saving, Warehousing| No Comments »