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Information on the products and techniques to better store, handle, and move products in your facility.

More pallet rack safety tips

September 9, 2008

rack-aisle.jpgJust some tips we’ve picked up along the way when it comes to keeping pallet racks safe:

  • The majority of pallet rack structural failures result from just three sources – know them, and most of the rest takes care of itself. Those include (1) impacts from a lift truck collision; (2) Misuse and overloading (3) Lack of comprehension that racks can be dangerous, and the lack of a safety oriented mindset. Really, the focus is on #3 gets you to #1 and #2. Operations with a safety mindset will also understand that impacts are deadly, and they know how to safely load their racks.
  • Check out “When Racks Collide” for more information on protecting your racks.
  • Know how your rack will be used when you spec it. “The two main rack safety points are the proper initial design of the structure so it doesn’t collapse, and proper training of personnel to ensure a clear understanding of the structure’s operational characteristics,” said Rack Manufacturer’s Institute (RMI) President John Nosfinger in a 2008 Modern Materials Handling article. If you inherited the pallet rack in your operation from someone else, find out the details of the rack system and its design. File that so that anyone can access it, and enforce your capacity ratings so that your racks will not be overloaded or mis-loaded.

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New e-commerce system is designed specifically for material handling

September 8, 2008

Specification assistanceWe recently deployed our brand-new online commerce system after a year of development.

It is designed to fit the specific needs of material handling customers by providing unique tools and comprehensive information. There are plenty of places to browse material handling equipment on the web – and lots of these websites are quite good. But almost none of them were designed from day one for the unique needs of warehousing and industrial customers. It’s not the same kind of buying experience, so you shouldn’t be ordering it from the same kind of shopping cart you buy consumer goods from.

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How to optimize picking productivity in a relatively small space

August 20, 2008

pallet racks with carton flow tracks

You know the pareto concept – 80% of the productivity can come from 20% of the operation. That also applies to floor space in many warehouses and industrial operations.

One easy way to save space in your warehouse is to look for big, open spaces in your rack system. If you have pallet racks but not all of your inventory goes into full pallets, one quick way to save space is to use that rack space for higher productivity activities. Could you move each-pick or case-pick operations off of floor pallets or static shelving into flow storage embedded in your racks?

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Posted in Industrial Shelving, Manufacturing, Material Handling, Pallet Rack, Space Saving, Warehousing| No Comments »

Wire Pallet Rack Decking Capacities – What you Need to Know

August 17, 2008

pallet rack wire decking

Craig Chamberlain has an article over at the MHEDA Edge website that you need to read if you use pallet rack wire decking.

Here’s the money quote:

“Decking can, and often does, directly bear the total weight of the application’s load and transfers that load to the beams of the pallet rack. Regardless of the weight-bearing capacity of the rack’s beams, an improperly overrated deck can and will jeopardize the load-bearing capacity of the entire system and result in a failure.”

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Incline conveyor application tips

August 7, 2008

Incline conveyor to mezzanine

Anyone who has dealt with material flow onto or off of a mezzanine, up onto a ceiling-mounted conveyor line, or between levels in a building understands just how useful – and how vital – incline conveyors can be. To help you think about how you might implement inclines into your operation, we’ve published the Hytrol guide to incline conveyors.

It’s illustrated and it’s a quick read. Tips include how to set the degree of incline, how to determine box tumbling, and a bit more. We also have some inclined conveyor video available.

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Posted in Automation, Conveyor, Material Handling, Mezzanines, Supply Chain, Warehousing| No Comments »

Palletizer Perspectives: Is Palletizing Suitable for My Operation?

August 4, 2008

Palletizer - palletized cans

With the growing popularity of automating the palletizing function, we arranged an interview with vonGAL, a leading manufacturer who has the largest installed base of palletizers in the country. Bobby Edmond is vonGAL’s Director of Applications, and has been in the business for 25 years. He has seen applications in a wide range of industries, and in companies large and small. I asked him if he would take time to share his thoughts, and answer a few questions of interest to those that might be considering palletizing for the first time.

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This article is part of a series of articles on Palletizers. Click on a link below to view one of the other articles.
  1. Palletizers: ergonomics and justification issues
  2. Palletizer Perspectives: Is Palletizing Suitable for My Operation?

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Posted in Automation, Conveyor, Material Handling, Palletizers, Supply Chain, Warehousing| No Comments »

Upcoming warehousing & logistics seminars

July 29, 2008

Just a quick look at the continuing education opportunities that are available to you over the next few months. None of them are endorsed here, but we are passing along links for anyone who might find the topics of interest. It can be a very mixed bag, but there are times that just one point you carry out of an educational seminar can more than pay for the whole thing…

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The Forest for the Trees – Does Your Operation Need a Review?

July 23, 2008

 

order fulfillment operation

Warehousing is tough. Manufacturing is tough. Order fulfillment is tougher; the longer the operation runs the more difficult it can get.

You deal with constant disruptions , and the system you carefully designed a few years ago may not be working as well today, after changes in your business climate, personnel changes, SKU alterations, new lines, changing storage requirements, corporate policy changes, or issues with key suppliers or customers. These things happen, and at some point, all or most of them will occur in every operation. If a series of small changes have added up to big headaches, what can you do?

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Posted in Automation, Conveyor, Cross Docking, Manufacturing, Material Handling, Supply Chain, Warehousing| No Comments »

Mobile weighing: getting it right means being able to weigh and count “on the spot”

July 11, 2008

Mobile weighing systems

In dynamic distribution environments, accurate, fast weighing, counting, and dimensioning systems are more important than ever. This is particularly true in 3PL’s and other operations where needs often change. Getting it right, and getting it quickly has become increasingly more important. One way is to utilize the newer mobile weighing systems on the market today.

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When racks collide: ways to minimize forklift impacts on pallet rack

July 3, 2008

pallet rack with end of row guard railsPallet racks take a beating over time. They get loaded with exceptionally heavy pallets, by exceptionally powerful lift trucks over and over throughout the course of years. Chances are that if you have pallet rack in your warehouse, it’ll get hit at some point. When it does, inspecting (and generally replacing) it is your best course of action. But what about avoiding that hit, or its dangerous aftermaths in the first place?

Rack is easy to ignore from a safety standpoint. In fact, it’s too easy. Other hazards might stick out like a sore thumb, so there are times plant managers or warehouse supervisors can be less concerned than they should for hundreds of tons of racks and load in a warehouse bustling workers and lift trucks.

Here are some ways to avoid (or minimize) lift truck/rack impacts…

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Posted in Manufacturing, Material Handling, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »