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Information on the products and techniques to better store, handle, and move products in your facility.

Can Warehouse Safety be Automated?

June 28, 2013

warehouse corner

OSHA estimates 85 deaths, 35,000 serious injuries, and another 62,000 non-serious injuries. More than 11% of forklifts are involved in these accidents every year, meaning that the forklift in your warehouse is statistically destined to have an accident before it goes out of service.

The cherry on top of this awful pie? Almost 40% of those accidents, depending on whose numbers you follow, involve a pedestrian. And this doesn’t  take into account the accidents that damage property, but don’t hurt people. Forklift-to-forklift collisions, or forklift colliding with warehouse racks aren’t included in these numbers if people aren’t injured.

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Posted in AisleCop, Docks & Shipping, Material Handling, Safety & Ergonomics, Warehousing| No Comments »

Vertical Lift Modules vs. Horizontal Carousels

May 2, 2012

Horizontal Carousels vs. Verticla Lift Modules

When you are considering an automated picking solution, you have lots of choices. One of the more frequent comparisons is between horizontal carousels and VLM’s – vertical lift modules. Both promise similar efficiency gains: they bring products to pickers rather forcing pickers to move to picking stations in shelving or racks. But which is best? That depends on what set of criteria you use, and what’s important to you.
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Posted in Automation, Conveyor, Material Handling, Order Picking & Fulfillment, Pack Expo, Safety & Ergonomics| No Comments »

A Different Sort of Sorter

December 2, 2011

Sortation systems in distribution is application driven – typically we are talking about order fulfillment (retail, wave pre-sorting, inbound putaway sorts), shipping (end of line carrier sortation, ship to stores), and returns. Traditional sweep sorters, cross-belt, narrow slat & shoe, or belt sorters are often thought of as “for the big guys” in large operations. SpanTech’s new TranSorter is  different, and it’s rolling out at Modex 2012. A sneak peek video below:

The TranSorter is built for hard to sort items, such as fragile items that require different handling. It’s good for ultra-lightweight items, poly bags, etc.  It’s scalable, flexible, and affordable due to truly modular design, a world of layout possibilities, and competitive pricing. It can also deploy quickly, with 6-8 week delivery times and a couple days installation time. If you’re planning to attend Modex, check it out.

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Posted in Automation, Conveyor, Cross Docking, Docks & Shipping, Material Handling, News, Order Picking & Fulfillment, Pallet Rack, Warehousing| No Comments »

Robotics and End of the Line Packaging

November 18, 2011

End of line case packing robot with conveyor

The end of a manufacturing or distribution line is where the rubber meets the road for many operations. It’s potentially the last place where you have direct control of your product before it ships to retailers or direct customers. It’s where you can add a lot of value…or spoil a lot of value. The end of the line in many ways is more important to your company’s image as all its public relations, its websites, its brochures. It is often where your reputation can be made.

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Posted in Automation, Docks & Shipping, Manufacturing, Material Handling, Order Picking & Fulfillment, Palletizers, Robotics, Safety & Ergonomics, Supply Chain| No Comments »

Smart Labor Management Helps Cut Warehouse Costs

May 22, 2011

packing operations

Especially as the economic recovery continues, it’s important to control costs in your operation. What are some warehousing cost-cutting methods you can employ that don’t require extensive investment or re-tooling? Most of the costs of warehousing operations fall into the following categories:

  • People
  • Real Estate, Utilities & other Fixed Costs
  • Inventory
  • Technology

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Posted in Lifts, Manufacturing, Material Handling, Order Picking & Fulfillment, Safety & Ergonomics, Supply Chain, Warehousing| No Comments »

Mixed-Load Robotic Palletizing Application Video

May 10, 2011

In this video, a Fanuc robot is executing mixed-load palletizing of beer cases at a distribution center.

In this operation, differently-sized beer cases are conveyed to the robot to fulfill a specific order. Since the cases vary by width, length, and height, their dimensional information is sent to the robot by the WMS (warehouse management system). The robot utilizes mixed-load palletizing software to determine the best pattern to build a pallet with the available products, achieving high density and stack stability with rapid speed.

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Posted in Automation, Conveyor, Material Handling, Order Picking & Fulfillment, Palletizers, Robotics, Supply Chain, Warehousing| No Comments »

Manufacturing & Distribution Professionals Pressured to “Deliver More Value”

November 8, 2010

distribution center conveyor system

The Integrated Systems and Controls (ISC) Council of Material Handling Industry of America has released a new report titled An Evaluation of Operational Performance in Warehousing, Distribution and Manufacturing., and it has some interesting information for those who operate warehouses, distribution centers, manufacturing, and commercial operations.

The key thing? You’re still being asked to squeeze more value from your operation – and you need to be able to do it with fewer resources.

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Posted in Automation, Conveyor, Manufacturing, Material Handling, News, Order Picking & Fulfillment, Supply Chain, Sustainability, Warehousing| No Comments »

Carts vs. Conveyors in Product Transport Operations

May 10, 2010

conveyors vs. carts for transport

When you are moving items such as cartons, bins, or components through a facility, several methods are available. Most of the time the choice is between non-powered carts & trucks or conveyors, whether power or gravity. (If you’re moving pallets, there are other methods and issues). Generally, conveyors deliver a less manual, safer operation with added efficiency across the board. Products are moved faster and fewer employees are required to accomplish the same tasks. Conveyors minimize fatigue and reduce potential manual lifting injuries. This improved handling has the potential to reduce worker compensation claims and expenses

But when do you make the leap from a manual, cart-driven system to a conveyor transport system?

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Posted in Automation, Conveyor, Docks & Shipping, Manufacturing, Material Handling, Order Picking & Fulfillment, ROI, Safety & Ergonomics, Space Saving, Warehousing| No Comments »

Ten questions to ask when you’re considering a VRC (Vertical Reciprocating Conveyor) Lift

September 23, 2008

vrc_application.jpg

A few months ago, we posted a Guide to Vertical Reciprocating Conveyors (you might find it useful if you’re looking at any application that moves a load up and down at least one level integrated with a shaft, mezzanine or other are). That guide includes the following questions, which you should be able to answer as you move ahead with your project.

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Posted in Automation, Lifts, Manufacturing, Material Handling, Mezzanines, Space Saving, Warehousing| No Comments »

Study: RFID improves inventory accuracy

March 19, 2008

RFID Center test conveyor loop

A quick note: Cisco-Eagle is a sponsor of the University of Arkansas RFID Research center. We’ve been involved with the center since its 2005 inception. I’ve visited the center a number of times, and have seen the innovative work that’s being done.

The center continues to excel with this study on the effect of RFID technology on inventory accuracy.

The study confirms that RFID can have a significant positive effect on retail inventory accuracy. For players like Wal-Mart, this means millions of dollars in savings. A preliminary analysis demonstrated that an automated, RFID-enabled inventory system improved accuracy by about 13% in test stores compared to control stores.

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