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Information on the products and techniques to better store, handle, and move products in your facility.

Carts vs. Conveyors in Product Transport Operations

May 10, 2010

conveyors vs. carts for transport

When you are moving items such as cartons, bins, or components through a facility, several methods are available. Most of the time the choice is between non-powered carts & trucks or conveyors, whether power or gravity. (If you’re moving pallets, there are other methods and issues). Generally, conveyors deliver a less manual, safer operation with added efficiency across the board. Products are moved faster and fewer employees are required to accomplish the same tasks. Conveyors minimize fatigue and reduce potential manual lifting injuries. This improved handling has the potential to reduce worker compensation claims and expenses

But when do you make the leap from a manual, cart-driven system to a conveyor transport system?

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E24 Power Roller 24-volt Conveyor: Transfers & Merges

April 1, 2010

E24 Powered Roller Conveyor from Hytrol has become very popular with conveyor users due to its advantages over conventional conveyor and motorized rollers.  This quiet, energy-efficient conveyor fits the green mode that many operations are following, and can deliver exceptional flexibility, superb heat dissipation, and a robustness that cannot be achieved with motors embedded in conveyor rollers.

Below are two examples of  creative application of E24 technology…

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Recycling Internal Waste with Conveyors

August 20, 2009

trash conveyor system

Environmental awareness, sustainability, ‘green’ or carbon foot printing, no matter what term you use today, everyone and every facility is aware that their processes need improving.

Whether you are in pharmaceutical, beverage, food, automotive, distribution, manufacturing or thousands of other industries today, there has to be some way to track and/or reuse what is not used within your daily operations. Many progressive industries are designing internal reclamation processes for utilization and recycling of goods they don’t need or are waste.

This white paper (PDF, opens a new window) explains various methods for removing refuse from your facility in a more organized, more controlled manner by utilizing conveyors.

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Conveyor Sustainability

July 27, 2009

the green warehouseSustainability and economic considerations get along so well that you might as well call them best friends. Saving energy is one step in the process, but that’s not the end of it. For instance, Hytrol’s E24 and E24EZ conveyor lines are a good example. Aside from providing a much-needed alternative to conventional 24-volt conveyor rollers, these conveyors have immediate and significant sustainability advantages.

How green does conveyor get?

In the case of E24, we’re talking about energy savings as high as 60%.  But then we get into raw materials savings: An E24 conveyor lasts about 6 times as long as a conventional roller at 125,000 hours life expectancy (24/7 runtime). That’s less steel and power used to manufacture it. E24EZ conveyors have a built-in that allows the conveyors to enter an energy-saving “sleep mode” for the ultimate in quiet, efficient, sustainable powered roller conveyor. Because the conveyor can use only one motor for all widths, it’s excellent for reducing needs for specialized, energy-consuming motors. With 3 moving parts, there are many fewer opportunities for parts failure, and the inefficiency that comes with it.

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White Paper: Conveyor Systems Implementation Considerations

July 20, 2009

conveyor white paper logo

We’ve been posting a series of brief conveyor white papers. There are 5 now, with many others in development for future publication. You’ll always be able to download these PDF files from our site, and will be informed as there are new ones.  This paper, “Conveyor System Implementation Considerations” (PDF file; opens in a new window) focuses on implementation considerations.

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Conveyor Education: A Basic Maintenance Checklist

July 1, 2009

service and maintenance

We’re compiling a great deal of conveyor-related information, tips and articles into a series of downloadable conveyor white papers.  The first focuses on the basics of conveyor maintenance – what to do, when to do it, and how, in general terms. As the paper says, most conveyors ship with detailed maintenance manuals that will help your staff keep them running at top efficiency. The good news is that conveyors are very tough, reliable machinery. They require maintenance, but for the hours of service and stress put on them, they are remarkably reliable.

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Online conveyor calculators added to the Cisco-Eagle website

June 9, 2009

Cisco-Eagle online conveyor calculators 

As part of our goal to provide you with more information and tools about the products we offer, we have added four new online conveyor calculators to the website. These calculators will help you to find the right conveyor for the job.

Let’s take a look at each calculator, and what they can do for you.

  • Incline Calculator. This calculator will provide you with dimensions for an incline conveyor. You can answer questions such as “Will an incline conveyor fit in the space I have?”, or “Given a specific angle of incline, how long will the conveyor need to be?” With incline conveyors there are four basic dimensions and the incline angle to consider. If you know three of the dimensions or the angle, the calculator will provide the missing dimensions or angle.
  • Box Tumbling Calculator. The taller the carton, container, or box you wish to move on an incline, the more prone it is to tumble. If you enter the dimensions of the product, the calculator will provide the maximum angle of incline before it will tumble back down the conveyor.
  • Skewed Roller Calculator. If you need to align a package to the right or left side of the conveyor one method is to skew the rollers by moving one end of the rollers over by one notch in the frame. This calculator will tell you the length the package will need to travel across skewed rollers to move the package the required distance to one side.
  • Minimum Curve Width Calculator. As a package is being conveyed through a curve it can become jammed between guardrails if the curve is not wide enough. This calculator will help you find the minimum width required to move that package through the curve without jamming.

There is still more to consider in the proper design of conveyor, and these calculators address some of the issues. Contact us if you need more assistance with a complete design for your requirement.

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1,149,120 Hytrol Model TA Belt Conveyor Combinations

May 13, 2009

Model TA belt conveyor

Over the last few months, we have been tweaking the conveyors offered on our website to offer a variety of options in a usable, easy-to-understand format. What we came up with is an online configuration system that allows great flexibility in changing the conveyor the way you want to change it.

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Steel (and Material Handling) Prices might be on the Move

May 12, 2009

Steel millAlthough most metal markets are still depressed from their all time highs of the last few years, it’s quite likely that steel pricing is going to increase in the near term. What’s that mean? It means that pricing for steel goods like warehouse racks, conveyors, shelving, mezzanines, and other material handling equipment will be on the rise.

“We are clearly going to see higher prices for May,” said Marty Forman, president of Forman Metal Co.  in the Milwaukee Journal Sentinel. “Things aren’t going to explode, by any means, but the scuttlebutt is that steel prices are going up $15 to $20 a ton.”

The takeaway? Prices are as low as they will be for the near future right now.

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Gravity Conveyor: How Many Skatewheels do You Need?

March 6, 2009

skatewheel conveyor straight section - Hytrol

Gravity skate wheel conveyor is probably the most economical conveyor option around for quick, portable movement of lightweight boxes, totes, or trays. You see it used in shipping & receiving areas, in assembly operations, or as a transitional piece between workstations and powered conveyor lines. You can even slap casters on it for a conveyor that can be rolled in & out of use areas. We even plug it into gravity flow racks to create heavier-duty, FIFO flow storage.

For such a simple piece of conveying equipment — in fact the simplest — errors can and do crop up when it’s ordered incorrectly.

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