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Information on the products and techniques to better store, handle, and move products in your facility.

AisleCop® Upgrades Pedestrian Gate System

February 26, 2016

AisleCop Gate Animation

AisleCop® forklift safety systems are used by  many companies concerned with the safety of pedestrians who work near forklifts in warehousing, manufacturing and other operations. The system relies on a series of gates, sensors and intelligent controls to manage dangerous, high-traffic, or limited visibility areas. Aside from general traffic applications, AisleCop® is also utilized in innovative ways to guard work cells and other areas where people and traffic interact.

In a major product upgrade, new pedestrian gate systems have been introduced to increase the visibility and versatility of the system.

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Video: Slip & Trip Accidents

April 8, 2013



Check out this video from ESH Safety News America for some common ways people fall in a variety of situations. The video is informative, and sometimes funny (see the shovel part), but the consequences of a slip & fall accident certainly are no laughing matter.

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Ways to Enhance Training to Protect Pedestrians from Forklifts

October 23, 2012

manager in a warehouse forklift area between rack aisles

According to OSHA, training is the key to forklift safety, and there is fundamental agreement on that. Training can and does make a serious dent in the high injury rates suffered due to industrial traffic. Training must happen, and it must be repeated. But that begs this question: Why has training failed to move the needle when it comes to serious forklift related injuries? The numbers seem to have stabilized at an average of 100 deaths per year, and have stayed consistently at that level for years.

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Intermingling new & existing pallet rack parts

October 3, 2008

pallet rack beam and upright connectionWhen you are running an operation with lots of racking, it isn’t uncommon to have to replace an occasional upright or beam, or to add new bays onto an existing row. Sometimes you cannot avoid it, as the rack was purchased years ago, by someone else, from a source you can’t even locate. It might be that you bought used rack and need to fill some gaps in, or it may be perfectly good, 15-year old rack that just needs some expansion or damaged components replaced.

This is done all the time, and although it isn’t an optimum situation for rack stability and safety, you can minimize the issues by following the following guidelines:

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More pallet rack safety tips

September 9, 2008

rack-aisle.jpgJust some tips we’ve picked up along the way when it comes to keeping pallet racks safe:

  • The majority of pallet rack structural failures result from just three sources – know them, and most of the rest takes care of itself. Those include (1) impacts from a lift truck collision; (2) Misuse and overloading (3) Lack of comprehension that racks can be dangerous, and the lack of a safety oriented mindset. Really, the focus is on #3 gets you to #1 and #2. Operations with a safety mindset will also understand that impacts are deadly, and they know how to safely load their racks.
  • Check out “When Racks Collide” for more information on protecting your racks.
  • Know how your rack will be used when you spec it. “The two main rack safety points are the proper initial design of the structure so it doesn’t collapse, and proper training of personnel to ensure a clear understanding of the structure’s operational characteristics,” said Rack Manufacturer’s Institute (RMI) President John Nosfinger in a 2008 Modern Materials Handling article. If you inherited the pallet rack in your operation from someone else, find out the details of the rack system and its design. File that so that anyone can access it, and enforce your capacity ratings so that your racks will not be overloaded or mis-loaded.

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Comparing Pallet Rack Guards: Flexible Netting vs. Wire Mesh Panels

May 19, 2008

pallet rack wire mesh guardingUnguarded rack is flat-out dangerous if orders are being picked in the lower bays, or there is consistent foot traffic below. Safety managers know this, insurance companies know it, and if you have rack in your facility, you should know it too. Look, we have all probably seen pallets break. We’ve seen drivers make mistakes when loading & unloading. We’ve seen things fall off. If you’ve been in the business any length of time, you may have walked into your warehouse in the morning to find a case of something from the fourth level split open on the floor. It happens to everyone, and if you’re in the industry long enough, it’ll happen to you.

Stuff falls off of racks, and if we’re fortunate, none of the stuff hits someone. But you can also prevent that drop in the first place and maybe save the stored inventory as well. So if you buy into the fact that your racks should have some fall protection, then the question becomes: “what kind?”

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