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Information on the products and techniques to better store, handle, and move products in your facility.

10 Ways to Keep Orders Moving During Your Busiest Season

December 23, 2014

I received a newsletter the other day that really hit home during this busy Christmas season. It was about keeping warehouse order pickers motivated in their work and I thought, “That’s really key during peak seasons when highly stressed workers can get burned out quickly.” So, how do you keep order pickers moving when they’re already under the gun?

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Order Picking: Optimizing and Storing Slow Movers

June 18, 2014

Order picking slow movers in a shelving row

The focus when it comes to order picking is usually (and justifiably) on the fastest-moving product. You slot your warehouse for fast movers. You pareto-focus on the 20% of the product that generates 80% of the business, as you should. But it’s also useful to consider the slow-moving inventory and pick locations. Simply putting the slowest movers in the least accessible area may make them consume more order picking time and storage space than necessary.

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Innovations in High Density Storage

June 13, 2014

SpeedCell Dynamic High Density Storage
Ever find yourself wondering how you can get more out of your pallet rack? Do you have goods that take up very little space, but your pick operations don’t call for entire pallets full of the product? Then you might need to look at ways to achieve more density in your storage, and we’ve recently found a gem of a product that can help you out. It’s called Dynamic High Density Storage and it’s made by SpeedCell.

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Excess Walking Makes “Zombies” of Order Pickers

July 10, 2013

zombie order picker

Studies indicate that order pickers spend too much time walking – according to many studies, distribution center employees routinely spend more than  half their day walking, not picking orders, packing orders, or replenishing stock. They’re going from point to point, burning man hours getting where they need to be, not working. And that’s the average — for really poorly designed operations, it’s worse.

As they tire, workers pick slower, pick less accurately, and work more dangerously — almost a zombie like situation! Every bad thing that can happen in a warehouse operation is amplified, the more time employees spend walking.  

Check out our most recent Info-graphic, “Walking is the Walking Death of Order Picking Productivity”  for more information on ways you can combat this issue. 

More information:

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Hand Carts vs. Pallets for Retail Distribution

September 19, 2011

Pallet and order picking carts for retail distribution
Retail distribution facilities have multiple options for shipping product to store locations. They can send full pallets which must be unwrapped, unloaded, and stocked at the store location. They can send packed carts that can easily be rolled onto store floors and stocked at the point of sale. What method works best?
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Posted in Cross Docking, Docks & Shipping, Material Handling, Order Picking & Fulfillment, Supply Chain, Warehousing| No Comments »

Mixed-Load Robotic Palletizing Application Video

May 10, 2011

In this video, a Fanuc robot is executing mixed-load palletizing of beer cases at a distribution center.

In this operation, differently-sized beer cases are conveyed to the robot to fulfill a specific order. Since the cases vary by width, length, and height, their dimensional information is sent to the robot by the WMS (warehouse management system). The robot utilizes mixed-load palletizing software to determine the best pattern to build a pallet with the available products, achieving high density and stack stability with rapid speed.

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Button Control Vertical Carousels Application Guide & Videos

May 17, 2010

button controlled vertical carousels

(Videos after the jump)

Vertical Carousels have always been one of the most efficient ways to improve order picking productivity while saving floor space, but they have always been an expensive proposition. Automated carousel systems have their place, and can provide a high return on investment in the right application, but there are lower-volume applications, or specialized operations where a manually controlled vertical carousel may offer the productivity enhancing & space-saving advantages without the higher cost of automation. These carousels are good for operations where it is desirable to minimize forklifts &  ladders usage for a more ergonomic functionality.

So, when is the right time to use a manually controlled system?

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Improve order picking processes without automation

November 20, 2009

Cliff Holste at Supply Chain Digest (opens in a new window) has a good piece on ways to improve picking productivity.

Distribution centers will benefit from emerging automated case picking technologies, but those don’t fit for every operation, at every level. They’re also expensive upgrades, so your ROI has to be considered as well.

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More Conveyor White Papers Published

October 27, 2009

conveyor white papers

We just finished adding 3 new Conveyor White Papers, including helpful information on Critical Product and Load Orientation, a Picking, Packing and Loading Application Matrix, and Sortation System Controls Comparisons table. All of these documents are PDF files, and all of them open in new windows. They’re all single-page, designed for quick downloading and reading. We will be adding more of these as they’re produced, so check back often.

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Workbench supply placement should be constantly evaluated

May 4, 2009

Packing operation with conveyor lines

There isn’t enough room at your average industrial workstation. In fact, many order pickers, packers, shippers, and other professionals might tell you that you could have a 10′ long workbench, and they’d still be squeezed for space. In a busy operation, it’s a constant battle between availability of materials and space for doing the actual work. So what’s the solution? A larger workbench top? According to Packmaterials.com (registration required, but a pretty useful resource from Dehnco – we have reprinted the entire piece here, with permission), if there is not enough workstation storage area a bigger table won’t help – and may hurt.

The tabletop surface should not be considered storage space in the first place. So that leaves the unanswered question: how do you get more storage space for needed materials?

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