Material Handling Experts

888-877-3861

Information on the products and techniques to better store, handle, and move products in your facility.

Securing Product in Pallet Rack Bays

April 19, 2016

Rack Safety Types
There are some inherent safety and security issues when it comes to pallet rack – goods failing to be appropriately stacked on the pallets, failing to shrink wrap goods on the pallet, over hanging pallets past the rack beams into the flue space, and failing to secure high dollar products being stored in rack bays. Each of these situations present hazards either in safety or security.

Read the rest of this entry »

Tags: , , , , , , ,
Posted in Pallet Rack, Product Ideas, Safety & Ergonomics, Warehousing| No Comments »

How Flow Rail Systems Improve Drive-In Racks

October 17, 2014

drive in application converted with flow rail

Drive-in rack is one of the best high-density pallet storage methods available, but it’s always had some drawbacks:

  • Forklift damage within the lane is always a possibility as drivers must drive in, then back out inside the rack structure
  • Since there must be driving space, drive-in racks lack lateral braces, which make them somewhat more vulnerable to collapse if struck
  • Driving into and out of that rack structure also takes time
  • Drive-in racks allow you to store only one SKU per bay
  • Drive-in structures are typically 30 to 40% empty at any given time

Now there is a way to get the benefits of drive-in rack – dense storage through deep lanes – without the dangers inherent with driving into the rack space.

Read the rest of this entry »


This article is part of a series of articles on Flow Rail. Click on a link below to view one of the other articles.
  1. How Flow Rail Systems Improve Drive-In Racks
  2. How Flow Rail Helps Reclaim Storage Space In Push-Back Rack
  3. High Density Pallet Storage Racks: Comparing Pushback, Drive-In, and Flow Rail

Tags: , , , , , ,
Posted in Material Handling, Order Picking & Fulfillment, Pallet Rack, Space Saving, Warehousing| No Comments »

Video: Danger in the Rack Aisles

August 21, 2012

Although this incident took place in a big-box warehouse store, it could have happened in any number of industrial warehouses across the country. The presence of order pickers, shoppers, or others in a rack aisle is a top safety concern, in particular if the aisle on the other side of the rack row is being restocked. Most likely this accident was caused by a push from the opposite side of the racks.

In any case, a tragic accident was narrowly avoided by sheer luck.

If possible, these kinds of accidents should be guarded against with items such as rack safety nets or wire mesh safety panels. This isn’t always possible, since lifts may need access to both sides of a rack aisle.

Another thing you can do is try to remove pickers from aisles where trucks are working the other side. If they are executing each-pick or carton-pick from lower bays, is it possible to move those to their own area of the warehouse, away from lift truck traffic?

In the case of poorly constructed storage, it’s a matter of process. Inspect pallets before they go into the rack. Are they stacked for stability? Shrinkwrap or band them to shore them up. Don’t allow carton picks from those pallets if possible, as that can destabilize the load. If you must pick from them, bring them down, pick, re-balance, and restock them. That’s time consuming compared to a quick carton pick, but given what almost happened here, and what could happen any day in any warehouse, it’s a small price to pay.

You can also clear both sides of a bay when either side is being loaded or unloaded by forklift. This helps you keep people safe even if there is a spill. Of course training lift drivers to avoid these types of “push” accidents is mandatory, but you can’t count on training alone when there is this kind of danger to people in the next aisle.

 

Tags: , , ,
Posted in Order Picking & Fulfillment, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »