Is this an unevenly distributed load? Concentrated load? Line load? Point load? Load of something really heavy?
We have stressed this before: rack loads aren’t just simple weight vs. structure. The dimensions, shape, and size/density of the load as it sits on storage racks is absolutely critical to safe, effective warehouse storage. Nashville Wire recently released an excellent piece that helps define the load types and how you can avoid incorrect or unsafe rack loading.
This document focuses on reporting/non-reporting workplace injury issues. OSHA says that “Reporting a work-related injury or illness is a core employee right, and retaliating against a worker for reporting an injury or illness is illegal discrimination under section 11(c).” Of course, smart companies want to know if there are unsafe conditions or practices. But what if your safety rewards program is discouraging employees from reporting incidents, or even near-misses?
Safety is always a concern for industrial operations, but visitors take the dangers to another level.
In a fast-paced distribution center, there is plenty of forklift traffic, moving conveyors, packing machines, carousels, and dock doors. Same with manufacturing; you have all kinds of production machinery, welding (human and robotic), and heavy material being handled, stacked, or processed, along with the forklifts and other handling equipment. It’s hard enough to keep your own people – the ones who should know the lay of the land – safe in these environments. But what about visitors who haven’t had the benefit of your safety training and the situational awareness that your employees develop over time?
Retail distribution facilities have multiple options for shipping product to store locations. They can send full pallets which must be unwrapped, unloaded, and stocked at the store location. They can send packed carts that can easily be rolled onto store floors and stocked at the point of sale. What method works best? Read the rest of this entry »
There isn’t much other way to say it: If you have a forklift, it is almost surely the most dangerous piece of equipment under your roof. If you have many forklifts, that danger us multiplied.
How dangerous? According to OSHA estimates, there are 61,800 minor injuries, 34,900 serious injuries and 85 forklift related deaths in the United States every year. Since there are almost 900,000 forklifts operating at any given point in the United States, this is something that every operation needs to consider when your forklifts start moving on a busy day. 11% of them stand a good chance of being in an accident or collision. Those aren’t great odds, considering that a forklift in a given warehouse is heavy, moving, and in a noisy and often visually crowded environment.
The National Safety Council has released its list of the top 10 OSHA safety violations for 2009, and there is plenty to chew on if you are running a warehouse, manufacturing facility, military installation, or distribution center. In fact, several of these categories drop directly into the laps of material handling operations. Worse news: violations are up over 30 percent.
Shipping & receiving docks are a particularly dangerous area of most operations because so much activity takes place in a relatively small space. In your average warehouse, the docks take up 20% of the square footage but host 80% of the activity. As you know, at times that activity can be fast-paced – even frenzied as full pallets are taken in, or loaded ones are being loaded into trailers. This is a time rife with possibilities for accidents. How can you prevent them?
Many people do not realize that when installing equipment such as pallet racks, mezzanines, shelving, in-plant offices, or many other pieces of common material handling and storage equipment that you may be required to obtain a building permit. If you ignore the building permit process it can cost you money in delays, fines, or even having to remove the equipment being installed until a permit is obtained.