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The Top Ten OSHA Violations for 2009 – and How to Avoid Some of Them

November 1, 2010

The National Safety Council has released its list of the top 10 OSHA safety violations for 2009, and there is plenty to chew on if you are running a warehouse, manufacturing facility, military installation, or distribution center. In fact, several of these categories drop directly into the laps of material handling operations. Worse news: violations are up over 30 percent.

The list is as follows:

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Posted in Manufacturing, Material Handling, Mezzanines, Order Picking & Fulfillment, Safety & Ergonomics, Security, Warehousing| No Comments »

Shipping Docks & Safety: Dealing with Blind Spots

August 17, 2010

loading docks

Shipping & receiving docks are a particularly dangerous area of most operations because so much activity takes place in a relatively small space. In your average warehouse, the docks take up 20% of the square footage but host 80% of the activity. As you know, at times that activity can be fast-paced – even frenzied as full pallets are taken in, or loaded ones are being loaded into trailers. This is a time rife with possibilities for accidents. How can you prevent them?

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The importance of correctly installing lockers

July 23, 2010

This video illustrates the reason why we always advise customers to securely bolt their lockers, racks and shelving to the floor.

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The top 10 OSHA violations for 2007

May 1, 2008

rack protected by steel guard railingFrom a total of 39,324 inspections last year, the Occupational Safety and Health Administration (OSHA) found 88,846 violations. For warehousers, distributors and manufacturers, the list is familiar.

  1. Scaffolding
  2. Fall protection
  3. Hazard communication
  4. Control of hazardous energy
  5. Respiratory protection
  6. Powered industrial trucks
  7. Electrical (wiring)
  8. Ladders
  9. Machine guarding
  10. Electrical (general requirements).

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Posted in Conveyor, Manufacturing, Material Handling, News, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Don’t Forget The Building Permits

November 21, 2007

building permits are a necessary step in properly executed installations

Many people do not realize that when installing equipment such as pallet racks, mezzanines, shelving, in-plant offices, or many other pieces of common material handling and storage equipment that you may be required to obtain a building permit. If you ignore the building permit process it can cost you money in delays, fines, or even having to remove the equipment being installed until a permit is obtained.

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Posted in Conveyor, Material Handling, Mezzanines, Pallet Rack, Safety & Ergonomics, Warehousing| No Comments »

Are You Loading Pallet Rack Beams Near to Rated Capacity?

October 23, 2007

pallet rack loading diagram

It’s easy to understand the idea of pallet rack beam capacities. They’re listed, mostly, in a per-pair style and common in the 5,000 pound range so that you can rack a couple of 2,500-lb. pallets on a 96″ span. That’s probably the most common pallet storage setup in the world. But if you’re not loading pallets correctly, you aren’t getting your full capacity rating. This article on beam loading methods explains it in detail, but the basic story is that if your load does not fully overhang or rest on the tallest part of the beam, you aren’t getting the full capacity because you’re not using all the steel and your load isn’t setting flush in the horizontal space.

Loads that rest on decking or pallet support put more pressure on the thinnest vertical section of the beam, in the ‘step’. This can diminish beam capacities. I’m not saying you can’t load racks this way (people do it all the time) but that you need to check out the capacity of the beams when they’re loaded on the step, not the full beam.

Read the article. It tells the story better.

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Cisco-Eagle safety white paper recognized by Material Handling Industy of America

October 23, 2007

cover of safety brochureThis is an honor that I’m pleased with because one of the things material handling, when done right, does best is to make industrial facilities safer. When you are storing and handling heavy, bulk products, the way you do that has the potential to make the operation more dangerous (if you do it wrong) or safer (if you do it right). Companies that make a conscious effort to emphasize safety should start with the way they store things. That’s not the end of the safety story, it’s the start. But it’s an important start.

The The College Industry Council on Material Handling Education (CICMHE) through MHIA awarded us third place for a white paper we published last year on material handling and safety — “15 Ways Material Handling Can Make Your Operation Safer”. There are more than 15, of course. There are probably as many ways as there are storage methods. And there are ways to enhance safety with simple products like guard rail and rack enclosures that also help operations in other ways.

You can get the PDF of the paper through the link above. You can also check out our index of materials handling safety related articles and resource links.

The award was a nice thing. To have placed with people like Modern Materials Handling and FKI was very gratifying for us. Thanks to Mike Ogle, CICMHE and MHIA for putting the awards together. It’s the second time we’ve placed. Maybe in 2009, the next time they run it, we can win!

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