Material Handling Experts


Information on the products and techniques to better store, handle, and move products in your facility.

How Much Money does Shipping Rivet Shelves Without Decks Save?

December 18, 2009

We sell loads of shelving all over the country, and one of the persistent issues is the cost of shipping. In particular, that’s an issue for industrial rivet shelving, which is the most economical type of shelving with the highest capacity. It is easily the most popular industrial shelf type going. For many customers, shipping an all inclusive shelving system is the easiest, most convenient thing — we do it all the time.

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Improve order picking processes without automation

November 20, 2009

Cliff Holste at Supply Chain Digest (opens in a new window) has a good piece on ways to improve picking productivity.

Distribution centers will benefit from emerging automated case picking technologies, but those don’t fit for every operation, at every level. They’re also expensive upgrades, so your ROI has to be considered as well.

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Getting the Load Right for your Pushback Rack

October 12, 2009

pushback rack applicaiton

Push back rack systems are excellent high density storage solutions — perhaps the most economical way to squeeze space out of a crowded warehouse.  All loads are stored and retrieved from the same aisle. This reduces the number of aisles needed in a facility, freeing up more space for storage. Aisles can take a great deal of space up in a typical warehouse, so by implementing a pushback pallet rack system, you essentially swap selectivity for space. Push back rack systems provide a Last-In-First-Out (LIFO) inventory rotation, so you have to be certain your load fits. If it does, congratulations — you’ve just saved a lot of space. But there are issues that can arise when pushback rack is inappropriately specified or utilized. Here are some of those…

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Designing workbenches for assembly, testing, packaging, or packing

September 24, 2009

technical workstation

It ought to be fairly simple, but specifying the right workbench for your application is something that deserves thought and pre-planning. Minor differences in the type of bench can provide critical benefits that add up to major productivity gains over time. Benches aren’t the simple, static equipment many believe. Here are some traits to consider

Application: A clear, flat surface is the basis for most workstations. The bigger question is this: how will it be used? Will you be packing orders? Repairing or assembling? Will it integrate with conveyors or assembly lines? Will you need access to certain supplies? Ergonomic considerations will play heavily into this part of the decision making process.

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Recycling Internal Waste with Conveyors

August 20, 2009

trash conveyor system

Environmental awareness, sustainability, ‘green’ or carbon foot printing, no matter what term you use today, everyone and every facility is aware that their processes need improving.

Whether you are in pharmaceutical, beverage, food, automotive, distribution, manufacturing or thousands of other industries today, there has to be some way to track and/or reuse what is not used within your daily operations. Many progressive industries are designing internal reclamation processes for utilization and recycling of goods they don’t need or are waste.

This white paper (PDF, opens a new window) explains various methods for removing refuse from your facility in a more organized, more controlled manner by utilizing conveyors.

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What’s the Most Useless Space in your Warehouse?

May 20, 2009

space wasted above dock doorsNext time you’re standing there wondering where you’re going to put an inbound shipment while your dock is stacked with empty pallets, look at those doors (or at the void above them)  —  the copious space between the top of the doors and the ceiling is unused. Multiply each door by that amount of space, and in many operations, we’re talking serious amounts of unused square footage.

The easy solution: find a use for it with over-dock-door storage. You can’t really rack heavy stuff up there without some significant structure. The best thing to consider is empty pallets, which take up a ton of room and are relatively lightweight. And usually, they’re all over the floor and always in your way. Empty pallets clutter up the shipping & receiving docks or can take up positions in your racks that would be better suited to full pallets of finished goods or incoming shipments.

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1,149,120 Hytrol Model TA Belt Conveyor Combinations

May 13, 2009

Model TA belt conveyor

Over the last few months, we have been tweaking the conveyors offered on our website to offer a variety of options in a usable, easy-to-understand format. What we came up with is an online configuration system that allows great flexibility in changing the conveyor the way you want to change it.

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Why Dallas is Great for Distribution

April 10, 2009
Dallas access to US markets by truck

Dallas access to US markets by truck

5 Reasons the Dallas/Fort Worth Metroplex  is a great place for Distribution, order fulfillment, and manufacturing

Wringing out every atom of efficiency from your supply chain is more important than ever. Figuring out where you’ll distribute products from is a key part of that decision. Here’s the case for the Dallas/Ft. Worth Metroplex:

  1. Central location. Dallas is about as centralized as you can get, in particular when you consider its relative distance from North America’s 4 major business centers (New York, LA, Mexico City, and Toronto). 98% of U.S. consumers can be reached in a couple days by truck from DFW.
  2. Lower operating costs. Dallas warehouse space costs is inexpensive, and business costs are the lowest among major metropolitan areas. Tax rates are nearly 20% lower than the national average, and the weather is excellent.
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Ways to make your facility more energy efficient and worker-friendly during warm weather

March 27, 2009

warehouse worker in hot summer conditions

As Spring kicks into gear, the heat of summer hasn’t hit yet in most places. The time to implement facility changes that could help you control climate costs and provide a better atmosphere for your operations is now, not once the weather has changed. It’s not just a matter of air systems; smaller, incremental changes at entry points or near work areas can have a big impact on worker comfort and productivity. Theses changes can also save you money.

As temperatures climb, more air conditioning isn’t always the best, or even the most effective solution – and it’s certainly not the most cost effective.

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The Top 10 Distribution Center Locations for 2009

March 22, 2009

sortaation system at a distribution warehouse

Operations & Fulfillment (an excellent publication you should be reading if you aren’t already) has published a list of the top locations for warehouses and DC’s in 2009, in this article “Where to Warehouse: The Top 10 for 2009.”

The winner this year was Henderson, Kentucky, assuming a single warehouse. Dallas, Texas finished among the best locations in a 5-warehouse network.

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