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Conveyor Details & Photos
Above is just one example of what can be done
within limited space to increase storage density and order picking efficiency.
This design creates 1,000 additional square feet and 10,000 pick faces. That's a
lot, and could be even more. This typical layout should help you consider ways
to design a high-density storage system, to help you improve storage density,
ergonomics, pick speed and inventory control. The mezzanine is configured with
an incline, reversible belt conveyor to help you transport parts and bins from
level to level with ease. It could be fitted differently--imagine carton flow on
the floor, or an in-plant office on the top, some conveyor, or even using a
shelf supported, rather than structural mezzanine. Since the sky's the limit, it
depends on your needs. You can put nearly anything on a mezzanine, and you can
deliver product to it a number of ways.
Mezzanine is 32'-2" x 31'-5-1/2" (1,011 sq. ft.)
with 9' clearance below the structure. Steps are 36" wide, 11" deep, and have a
7" rise. Stairway landing is 42" x 42" and features a diamond-plate deck.
Guardrail is 2-1/2" by 2-1/2" square tubing uprights and 1-1/2" diameter
horizontal tubing. This provides a solid platform for you to create customized,
high-density, high-speed product storage.
High-density, heavy-duty single rivet style
shelving adds big storage in a small footprint. Shelves have 36 cubic feet of
storage space each, including top-shelf load. In all, 198 shelving units provide
7,128 cubic feet of storage space--3,960 on the floor level and 3,168 on the
mezzanine level. If equipped with 6" x 18" shelf bins (not included), you could
have 10,000 pick faces.
Incline product conveyor
Reversible center-drive SBI floor-to-floor incline conveyor efficiently
exchanges cartons between levels. It's 23'10" long, 18" belt width (overall
width of 24"). It's equipped with an adjustable double nose-over at the
discharge end for smooth transfer from incline to horizontal plane (in this
case, it connects to a gravity in-feed conveyor for smooth product handling).
Conveyor includes two reversible control stations (top & floor) for "plug &
play" convenience. In-feed is 30" above ground floor. Discharge is 30" above
mezzanine floor. Inclines are easily adjusted up to 30 degrees. Adjustable
universal channel guard rails are installed on both sides for product
protection. 1HP/115volts/1ph brake motor. Reversing Magnetic starter with 2 up /
down/ stop push button stations (one at each end). Conveyor has 65 fpm (feet per
minute) constant speed. Important note: With a 1 HP motor and the length of
this unit, the maximum total live conveyor load is 75 pounds, with a maximum of
100 pounds per linear foot.
How to order
Contact us and we'll get started. You can specify this mezzanine, but many
variations of size, number of pick faces, and other options are yours for the
asking. We'll design a modular parts storage department that fits your needs
like a glove. If you require high-speed order fulfillment and inventory
management, ask about our carousel, pick-to-light, and software driven
solutions. Other methods are available for elevating product from ground to
mezzanine, including vertical lifts, VRC's (vertical reciprocating conveyors),
other conveyor types and automation. Contact us for assistance.
Parts Mezzanine Incline
Model SBI Conveyor Dimensions
Larger View Mezzanine Module
Consider it a starting point - what can you do with a mezzanine in your operation?
Shelving Details: Single Rivet Units
Durable shelving provides 7,000+ cubic feet of storage, 10,000+ pick faces. Shelves each have 36 cubic feet of storage space. This module brings you 7,128 cubic feet of storage space 3,960 on the floor level and 3,168 on the mezzanine level.
Shelving units are high-capacity rivet shelving, each with five shelves. Double-row shelves are 36" wide, 18" deep, 84" tall and have 1,720 pounds capacity.
Adding optional 6" x 18" standard shelf bins creates 10,000 pick faces in this layout.