Building a Crossover

Each crossover is built using a modular system consisting of stairs, platforms, handrails, ladders and support towers. Each component has specific features that contribute to the overall strength and durability of the completed crossover. Custom crossovers may be created by selecting the appropriate components to construct the needed configuration.

Safety Stairs

Stair unit

Stair units arrive ready for assembly. Each stair unit includes stringers, treads, handrails and all hardware for assembly. Steps are set at a 9" rise with a step width of 32". Each tread is made with a slip resistant surface and handrails are finished in ANSI Safety Yellow.

Stair units are available in 2 step through 11 step configurations upon request. Stair units MUST be anchored to the floor before use of the crossover, or serious injury could occur.

Universal Platforms

platform

Platforms can be bolted to stairs, ladders, and other platforms on any side. The bolt hole configuration is the same on all sides of the one piece stamped aluminum platform. Stamping technology minimizes welds, peicing and additional parts while increasing overall strength.

Higher quality production is also possible which means each piece is exactly the same as the one before it. This means each platform easily fits onto stair units, other platforms, ladders, or support towers.

Platforms are sturdy enough to span 3 platforms wide and 3 platforms deep before additional support is needed. When exceeding 3 platforms bolted to each other, add support towers for intermediate support.

Support Towers

Support towers add versatility to your crossover configuration. Place a support tower where more that 3 platforms span an open area, at the end of a dead-end span, or to make turns in your stair configuration in order to save floor space.

Each support tower is a two-legged structure with the same bolt-hole configuration as the bottom of the platform. You can support a platform on a support tower in three ways:

  1. Bolt a single platform to a single tower, positioning platform edge even with outside edge of tower
  2. Bolt two platforms to a single tower by positioning each platform edge even with the mid-line of the tower top, creating a seam between platforms.
  3. Bolt multiple towers to a single platform, creating a tabletop effect to which additional platforms can be added.

Each support tower must be anchored to the floor in order to provide adequate stability to the crossover it is part of.

support tower

Safety Handrails

Hand rail units include toe-boards, and come in one universal size that fits the bolt-hole pattern of the platform sides. Hand rails are constructed of round pipe with a diameter of just under 2". Sturdy and durable, these hand rails are finished with ANSI Safety Yellow for high visibility and pleasing appearance.

Hand rail

Ladders

11 rung ladder

When space is too confined for adding stairs, consider installing a ladder to take you up to the platform height you need. While ladders are not convenient for carrying materials on or many other applications, they do provide access to service ports and equipment maintenance doors in tight places.

Each ladder module is based on a 9" rung space and 26" step surface. Bolt-holes match the pattern on platforms, making it possible to create a work platform at important access points for working on equipment and machinery. Handrails are included on each ladder.


Other Configurations

If you don't find the configuration you need, please call to request a custom configuration. Please have these basic dimensions ready:

  1. Clearance height (how high the bottom of the platform must be to clear all obstructions),
  2. Clearance depth (how far the clearance height must extend),
  3. Width & length of floor space crossover is being installed in,
  4. Location of obstructions within floor space

With that information we can configure a crossover that meets your needs.

  • Clearance height: 48"
  • Clearance depth: 108"
  • Capacity: Stairs - 1000 lbs. moving weight; 1350 lbs. total on platform
  • Stair tread surface: 26" wide slip resistant treads
  • Platform specs: 3 aluminum modular unit(s) bolted together (each unit measures 36-inch wide x 36-inch deep); slip resistant surface
  • Construction: stamped aluminum rated for work surfaces
  • Finish: brushed aluminum, handrails are ANSI Safety Yellow
  • Includes: 3 platform modules, 2 stair units, 10 hand rails and hardware for assembly and installation

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5 Step Crossover - 48" Vertical x 108" Horizontal Clearance, 39.5"D x 93.25"H x 198"L Overall

Get the clearance you need to gain greater access to equipment and service areas

5 Step Crossover - 48" Vertical x 108" Horizontal Clearance, 39.5"D x 93.25"H  x 198"L Overall

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SKU:EAS-48-108

Manufacturer: ErectAStep

Crossover provides access over multiple conveyor lane areas with clearances 48" high (clearance height) and 108" deep (platform or clearance depth) below platform level. Stairs are built safe with strong, safety surface treads that securely mount to durable aluminum stringers. Included handrails offer sturdy support for added safety. Actual clearance depth is created by the use of 3 modular platform unit(s) anchored to both sets of stairs. Platforms have a non-slip surface to prevent trips and falls. Units ship broken down for lower ship fees. Assembly is easy bolt-up. Crossovers MUST be anchored to the floor before use.

Your price...

$6,547.14 

Quantity:    
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Weight:524.0 lbs. Lead Time:  3 days + transit time FOB:  Andrews, SC  29510 Freight Class:  150

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