Sortation Conveyor Systems
Sliding-shoe and cross-belt, conveyor, pushers and other sorters for high-speed distribution automation
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Sortation systems may include Shoe Sorters, Cross-Belt Sorters, Pop-Wheel and Roller Sorters, a variety of conveyors, and other automated sortation systems. These systems are designed for either low or high volume order sizes, to promote shipping accuracy, and the ability to ship more frequently. They also offer increased productivity, labor savings, cost reduction, and vastly improved customer satisfaction.
Sortation conveyors are one of the more common and effective sortation systems. These conveyors are designed to provide intelligent sortation. Well planned sortation systems meet the growing demand for smaller order sizes, high shipping accuracy, and more frequent shipments while improving efficiency in your distribution operations.
High Speed Sortation Conveyor Hardware
These standard components are used to sort products at a rate of 100 per minute or greater. (Actual rates dependent upon product mix, size, weight, conveyor speed, etc.)
ProSort 200 Shoe Sorter
The ProSort 231 is designed to sort products at a 30 degree angle where close divert centers are required. The ProSort 221 is designed to sort products at a 22 degree angle where higher speeds are required and close divert centers are not so critical. Products are transported on flight tubes where at a predetermined location, divert shoes move diagonally across the conveyor to push the product onto a take-away line. The ProSort 200 family of sorters are designed for high speed applications where product diverting needs to be both positive and gentle.
ProSort 100 Series Slat Sorter
The Pro Sort is designed for high speed sorting of products. Products are transported on flight tubes where at a predetermined location, divert shoes move diagonally across the conveyor to physically push the product onto a take-away line. Overall Widths: 26", 32", 38", & 44"; Bed: 14" deep x 1-1/2", 10 & 12 ga. formed steel frame, powder painted; Air Requirements: 60 p.s.i.; Motor: 230/460V-3Ph. 60HZ. HP based on speed and length requirements; Capacity: Maximum load 25 lbs. per foot. Maximum unit load 50 lbs.; Adjustable Floor Supports Available.
ViperSort Small Item Sorter
For sorting small to medium size products at rates up to 120 items per minute. Products are conveyed on a modular plastic conveyor belt and diverted by high speed, right angle pushers onto takeaway lines or chutes.
- 120 items per minute
- Modular plastic belt
- Right angle diverts
- Close divert centers
SweepSort Small Item Sorter
Small Item Sorter Hytrol's special SweepSort can accurately track and literally "sweep" problematic items such as round objects at rates up to 140 items per minute. This sorter utilizes a composite modular cleated belt with a sweep mechanism that allows previously non-conveyable items to be sorted in stations as close as 12 inches apart (centerline to centerline). Typical products conveyed may include: Cosmetics, Pharmaceuticals, Automotive Parts, Office Supplies, Electronics Components, and more... When your application demands a fast, reliable sorting of the smallest, most difficult items, think SweepSort first.
Medium Speed Sortation Solutions
These standard components are used to sort products from 1 to 100 cases per minute. (Actual rates dependent upon product mix, size, weight, conveyor speed, etc.) See extensive information on medium speed sorters and pushers