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Wide Span Bulk Racks
For bulky, hand loaded
loads
Wide Span bulk
racks is designed to contain wide, bulky, loads. It bridges the gap between
shelving and conventional pallet racks. The range of possible applications for
this versatile product are wide, ranging from single standing units to
sophisticated multi-level picking systems.
Upright
Frames: Wide Span Upright Frames are made from heavy gauge steel, MIG
welded into one rigid assembly containing posts, diagonal and horizontal
braces and foot plates. There is no assembly required. Many sizes are
available. Posts are punched on the
face to provide positive independent beam placement on 2" vertical
centers. The posts are marked on 12" centers to facilitate placement
of shelf levels. A slot on each side of the post accepts a nib on the end
of each beam, to lock it in place. Frames have a capacity of 10,000 pounds
with a 1.92 safety factor where vertical beam spacing does not exceed
60".
Rigidity
Beams: Rigidity beams provide
lateral stability for the shelving; a minimum of two pairs of beams is
required per unit. They are constructed of 3" high steel channels
with return flanges and a beam end connector welded to each end. Beams are
supplied in even foot lengths from 4' through 8'. Clearance between
upright frames is 1/4" more than stated beam size. If the beams are
being used as load bearing members, then Beam Braces are required. All
Wide Span Beams have a patented Beam Lock that secures the beam end to the
upright post to retard accidental beam dislodging. An embossed nib on the
beam end engages a slot on the side on the upright post, which holds the
beam end tight against the post. Can be disengaged with a mallet. It is
normally not necessary to place rigidity beams beneath each steel shelf.
Steel
Shelves: Steel Wide Span Shelves are the ultimate in providing a
smooth, safe surface for storing a wide variety of items. They are
1-3/4" high and feature double flanges at front and rear edges with a
full width reinforcing pan welded to the center of the bottom. Each
shelf requires a pair of Side Shelf Supports, which must be ordered
separately. For 36", 42" and 48" depths, the appropriate
number of 18" and 24" deep shelves are provided, and are
installed together on the Side Shelf Supports to achieve the stated depth.
Side Shelf Supports: Heavy
gauge steel angles which support steel shelves. Each support engages the
upright frame at four points. One or more tangs stamped into the surface
engages the reinforcing pan on the shelf bottom to prevent accidental
dislodging of the shelf. One pair is required for each steel shelf.
Rigid Wall Brackets: Used
to fasten upright frames to the wall for sturdy single row applications.
Includes hardware to fasten to frame.
Rigid
Row Spacers: Used to space and join back-to-back shelving units. Adds
rigidity to double row applications. Includes hardware.
Plywood Shelves: Special beams and supports are used when plywood,
pressed wood, particle board, oriented strand board or other composition
type panels are used in place of steel shelves (these deck materials must
be purchased separately). Two beam types are available: Standard Plywood
Beams, and Heavy Duty Plywood Beams. Each is manufactured an extra
1/2" long to facilitate placement of full foot lengths of decking.
Each uses a different type of front to back support for the decking
material. Neither can be used in the same unit or bay with standard
rigidity beams, because the lengths are different.
Standard Plywood Beams: Designed to support 1/2" thick deck
material flush with top of beam flange when used with the appropriate
number of Plywood Support Angles (ordered separately) which insert into
slots in beam step. Overall height is 3-1/2". Beam step is
1-1/2" deep by 5/8" high. A 48" deep deck will fit between
beams without trimming when a 48" deep upright frame is used.
Heavy Duty Plywood Beams: These beams can support a greater load
than Standard Plywood Beams, and have a flush front facing the aisle.
Requires the use of Beam Brace/Heavy Duty Plywood Supports which are
ordered separately. A full 48" x 96" deck will fit on a pair of
96-1/2" beams when 50" deep upright frames are used. Heavy
Duty Plywood Beams can be used in the same unit or bay with Standard
Plywood Beams, however the depth of the decking material must be trimmed
for the heavy duty beams (i.e. deck must be trimmed to 2" less depth
than the depth of the upright frame.)
Standard Plywood Support Angles: fit into the slots in the beam
step of Standard Plywood Beams. Order separately from beams. Order two per
pair of 48-1/2" & 60-1/2" beams; three for 72-1/2"
& 84-1/2" beams; four for 96-1/2" beams.
Beam Brace/Heavy Duty Plywood Support: This item fits easily into
the inside of the beam opening and has two functions: A) When Rigidity
Beams are used as load bearing members, the Beam Braces are used to keep
the beams from twisting; B) When used with Heavy Duty Plywood Beams they
are used as Plywood supports. Use a minimum of two supports per pair of
beams. Use more if required by your load condition.
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