Structural Pallet Rack for high traffic systems

High Capacity Structural Racks

Structural Pallet racks constructed of hot rolled structural channel extraordinarily capable of withstanding the wear and tear of the toughest environments. This makes structural channel type rack popular in harsh duty applications like freezers, coolers, and distribution facilities.

With the pressure to increase throughput, structural rack has become a popular choice in many different industries.

Channel Bolted Pallet Rack Upright Frames

• Upright frame columns consist of 3" or 4" structural channel steel. Steel thickness—especially in corner sections—increases resistance to fork truck impact damage. It also increases load carrying capacity and resistance to seismic forces.

• Upright frames are punched on 4" vertical centers. Beam connector clips specially punched allow for vertical adjustability in 2" increments.

• Diagonal and horizontal braces are used throughout the entire frame... braces are, 2"x2" and 1.5"x1.5" structural angles welded to the columns. Up to 75% more substantial than competitive structural racks.

• Footpads are made of 7-gauge steel plates and welded to each column, efficiently dispersing floor loads.

• Each footpad features multiple anchor holes, facilitating installation and re-anchoring.

• Has a safety factor equaling 1.92: 1.

• Has minimum safety yields:

  • Columns = 50,000 p.s.i.

  • Balance = 36,000 p.s.i.

• Capacities are based upon minimum steel yields rather than the actual average steel yield we receive. Capacities, on average, will be greater than those stated, and will never be less than stated.

Load Beams

• Beams are constructed of either structural "C"-channel or formed step beams. This allows us to provide you the most effective and economical rack for your load and usage patterns.

• All beams are constructed of high-strength (50,000 p.s.i. minimum) steel. Our capacities are based on minimum steel strength, not the average. Actual capacity for all our beams is equal to or greater than listed capacity.

• Has a safety factor equaling 1.67: 1.

Beam Connections

• Beam connectors are constructed of heavy 5-gauge steel plates, featuring a wrap-around design.

• Beams are bolted to the upright frame column, allowing no need for an extra safety lock to secure the connection.

• Each end of each load beam is bolted to the column with two grade-5 bolts and nuts, providing 57% higher moment capacity than a one-bolt design.

• Every connector plate features round holes, not slots. This and the use of two bolts instead of one, eases installation by providing automatic "squaring and "plumbing" of the rack, without the use of come-alongs or turnbuckles.

• Bolted beams are easily adjustable in 2" vertical increments and can be adjusted just as easily and quickly as boltless designs. Up to 50% greater adjustability than competitive structural racks.

• Bolted connections are designed to exceed RMI standards and will withstand an accidental upward impact of 1,000 lbs, for operational safety.

Load Rails, Structural Angle Type

• All Steel King load rails are constructed of structural angle steel, providing increased strength and abuse resistance.

• Structural angles are positioned so the angle's vertical leg acts as a load guide. This maintains proper load positioning, keeping it on the rails. It also prevents the load from falling between rails.

• Drive-in rails feature rear rail "stops." These stops prevent loads from being pushed off. Different from add-on stops, every stop is welded to its rail, which lowers installation costs and reduces additional parts.

• Drive-in rails are available with "flared" angles at the rack's entrance, easing loading and unloading.

• All bolted connections utilize high strength grade-5 hardware.

• Front arms are welded to the rail's side. This reduces rail protrusion into the aisle by 2"-3," improving safety and reducing the risk of possible product damage.

For assistance with your structural rack project, contact us.