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Horizontal Carousels AC Control System

This group of devices seamlessly integrates machine controls, operator and software interfaces to control single or multiple carousels. The controls monitor the arrival of desired carousel carriers to the operator to facilitate throughput and software operations. They also monitor safety circuits for extraordinary stop commands.

  • State of the art motor drive technology

  • Extensive use of off-the-shelf, industrially-available components

  • Field adjustable and tunable for optimum performance

  • Multiple stopping circuitry for emergency and product protection purposes

  • Designed for durability, maintainability and ease of use and support

  • Intelligent drive maximizes efficiency and minimizes setup

  • Trouble shooting capabilities, indicators for constant status

  • Many quick installation and debugging features

  • Fewer components reduce complexity and cost


(Each MCU-II drives one carousel)

Standard Features:

Off-the-shelf PLC-based design (Programmable Logic Controller)

Variable speed Frequency Inverter drive control

Intelligent drive maximizes efficiency and minimizes setup

RS485 interface for operator keypad and integrated central processor

E-stop circuitry for emergency stopping devices

F-stop circuitry for quick, controlled carousel stopping (for product and equipment safety)

AC Motor Drives to 6.0 HP as standard (single and dual drive configurations)

208 VAC, 50/60 Hz, 3 phase operation

Field adjustable drive parameters, including acceleration and deceleration

New stop sensing mechanism eliminates unnecessary machine rotation on start-up and increases machine uptime

UL/C Approval

Optional Feature:

PLC I/O Expansion

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Portable Hand Held Controller (PHC-II) Keyboard Operator Interface

Standard Features:

Easy to read back-lighted Liquid Crystal Display (LCD)
(4 lines x 20 characters)

Ergonomic handheld enclosure

RS485 interface to Motor Control Units

20 Keys on a 4 x 5 matrix

Input, queue and sort functions for multiple picks

LED function indicators for continuous status update

Drives up to 4 Carousels in one workstation

Workstation reset capability

UL/C Approval pending

Optional Features:

Vacuum Fluorescent Display (VFD) (4 lines x 20 characters)

Wall/desk mount kit

Podium mount

Lockset key switch

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Remstar Carousel Controller (RCC-II)

Standard Features:

Industrial Grade PC design with "Intel Inside" ô

Supports up to four carousels in one workstation

Supports up to four keyboards in one workstation

RS232 interface to host computer

Enhanced message strings for greater flexibility

24 LEDs for ease of diagnostics and trouble shooting

Port for laptop diagnostic interface

Field programmable

Interface for pick light "task complete" function

110/220 VAC field selectable operation

UL/C Approval pending

Optional Features:

Easily expandable using off-the-shelf components

Expandable for more than four carousels

Expandable for more than four keyboards

* All specifications subject to change

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