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Topics


BELT MOVES AT SPEED OF 65 FEET PER MINUTE (FPM)

This is best speed to move objects from one place to another.

A person can walk about 4 miles per hour. If they were carrying a box they would walk much slower. Conveyors move boxes at about the same speed as a person carrying them. This is about 65 feet per minute (or about 3/4 of a mile per hour).

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DRIVE PULLEY IS CROWNED AND LAGGED.

A. The drive pulley is larger in the center than the ends. This helps keep the belt in the center. This is called a "Crown".

B. The drive pulley is completely covered with vulcanized rubber. It is called "lagging". This keeps the pulley from slipping under the belt.

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THE CONVEYOR DRIVE IS NORMALLY LOCATED AT THE END TO WHICH THE BELT MOVES.

SO A DRIVE PULLEY "PULLS" THE BELT.

NOTE: If the belt movement were reversed, the pulley would be pushing the belt. When the conveyor was fully loaded or when the belt stretched, the pulley could turn and not move the belt.

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THE SNUB IDLER

 

The Snub Idler is closer to the drive pulley.
It makes the belt hug more of the drive pulley surface.
The Snub Idler is ADJUSTABLE.
It is ADJUSTABLE ON BOTH SIDES of the conveyor. (Each side of snub idler can be adjusted independently).
Reason - The Snub Idler is used to steer the belt.

 


HOW TO "STEER" THE BELT

  • When belt runs forward and if it moves toward side "A" - move return idler nearest tail pulley on side "Y" toward "B". If belt moves toward side "B" - move return idler on side "X" toward "A".

  • When belt runs in reverse and if it moves toward side "A" - move snub idler on side "X" toward "A". If belt moves toward side "B" - move snub idler on side "Y" toward "B".

IMPORTANT: Move snub idler or return idler only 1/16 in. at a time. Then wait a few minutes to see if belt moves back to center. Only small adjustments are usually necessary.

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POWER FEEDER (Used with incline Belt Conveyors)

A. When boxes move from gravity conveyor to inclined belt conveyor, the box usually stops or "hangs up". The box will not transfer.

B. With a Power Feeder, transfer of the box is positive.

The Power Feeder is driven from main conveyor by a short chain connection.

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CENTER DRIVE (Used with Horizontal Belt Conveyors)

A. When belt movement is REVERSIBLE (on conveyors 40 ft. long or more)

B. When overall length of conveyor cannot change (belt take up by tail pulley increases conveyor length)

A center drive should be used because:

  • Drive pulley now "pulls" belt in either direction

  • Take-up pulley can now be used to take-up belt.

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ROLLER BED CONVEYORS

When heavy total loads must be moved, it is best to use a conveyor bed with rollers (instead of regular conveyor bed).

This is a Roller Bed belt conveyor

Heavy total loads can be moved without using large motors when a ROLLER BED belt conveyor is used.

Belt conveyors are often used with Gravity conveyors.

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