Pallet Handling Conveyor Guide, Part 2: how to deal with pallets conveyed parallel to the rollers

 

When conveying pallets on roller conveyors, you must take care to insure smooth movement on the rollers.

As discussed in Part I of this series, pallet runners should be conveyed perpendicular to the rollers. Pallet Orientation diagram (Pop-Up Information).

This is due reduced contact surface – it’s never desirable to place pallet runners parallel to the rollers. Admittedly, runners parallel is sometimes the only option available to you. If this is the case, some guidelines must be followed to insure the pallet will convey as smoothly as possible.

What if my runners are parallel, and I can't avoid it?

parallel runners on a pallet conveying system

If runners-parallel is your only option, then the rollers should be set on very close centers to minimize potential conveying issues such as bouncing or rocking of pallet. When you convey a pallet with parallel runners, there should be a minimum of two rollers under each runner.

When conveying pallets with the runners parallel, a model 25-CREZD conveyor can be utilized quite successfully, as long as you observe the “two rollers per runner” rule. This conveyor can be specified with rollers on close centers. Both 3” and 5” roller centers are available.

pallet conveyor with strapped load

If there are any questions or concerns as to whether a pallet will convey, it should be tested. Even though the test results may look good, actual conditions after final set-up in the plant may produce other issues.

Items such as broken boards, protruding nails, or old and worn out pallets, etc., could cause difficulties with the system.

If you have questions about this article, please contact us. If you want to inquire about a specific conveyor application, utilize our 24-hour response form or call customer service toll-free.

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Emergency stops
A guide to ergonomic conveyor workstation design
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Pallet Conveyor Load Application Guide
Handling parallel pallet runners
Optimizing your Conveyor System
Adjustable Speed Drives
OSHA Conveyor safety standards
Using non-accumulating curves in EZLogic? accumulating conveyor lines
Calculating Conveyor Speed
Conveyor Belt Types
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Conveyors and the heat: how to deal with conveyor in hot environments
Conveyor safety resources
Printable conveyor safety posters
What are you conveying? Conveyor load factors
6 Steps to a world-class conveyor system 
Illustrated Conveyor Guide
Conveyor Terminology Glossary

 

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